Lincoln Electric
11226, 11124
manual
AC Switch Wiring Diagram
Troubleshooting
Specifications
Install
Error codes
Diagrams
Off 0default
RE-STRIKE Timer
Wire Reel Mountings
Dimension
Maintenance
Page 68
F-3
AC SWITCH WIRING DIAGRAM
F-3
POWER WAVE® AC/DC 1000
Page 67
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Page 69
Contents
Power Wave AC/DC
Safety
Mar ‘95
Electric Shock can kill
Welding and Cutting Sparks can Cause fire or explosion
Iii
Précautions DE Sûreté
Sûreté Pour Soudage a L’Arc
Safety
Safety
Thank You
Table of Contents
Table of Contents
Specifications
Installation
Input Fuse and Supply Wire Considerations
Input and Ground Connections
Input Connection
Input Voltage Selection
System Connection
System Overview
Recommended Equipment
System Description Single Arc Tandem Arc Triple Arc 3,4
Optional Equipment
System Identifier Description
Electrode Studs Work Studs Arclink 5 Pin
Step by Step Installation Checklist
Wire Reel Mountings
Step by Step Installation Checklist
System DeviceNet PLC Controller
Installation
Connection Diagram- Parallel Machines
DeviceNet PLC Controlled Systems
PF-10S Connections
PF-10A Controlled Systems
Electrode and Work
Connections
Remove the front cover from the power source
Cable INDUCTANCE, and ITS Effects on Welding
Remote Sense Lead Connections
Voltage Sensing Overview
Voltage Sensing for Slave machines
Voltage Sensing Considerations for Multiple ARC Systems
Power
Control Cable Connections
Common Equipment Connections
Installation
External I/O Connector
Receptacle Specification
Table A.4 RS232 Connector S3 DB-25 style
Table A.5 DeviceNet Connector S5 5 pin mini style
Table A.7 External I/O S7 12 pin terminal block
Transmit +
Transmit
Receive +
Wire Drive Gear Ratio Setting
Ethernet Configuration
Internal Controls Description
Devicenet Configuration
Internal Controls
Ethernet Board DIP Switches S1, S2
Control Board DIP Switch S1
Feed Head Board DIP Switch S1
Off 0default
Object Instance
Table A.14
Table A.15
Devicenet MAC ID Table A.16
Master / Slave Config
Master
Slave
Bank S4 Bank S3
Common Welding Abbreviations
Operation
Definitions of Welding Modes
Positive Output Negative Output Phase Inverter
Input Power Three Phase
Protective
Ground
Product Summary
Recommended Processes
Process Limitations
Equipment Limitations
Case Front Control Descriptions
See Figure B.4
Figure B.5 Power Wave AC/DC
POWER-UP Sequence
Case Rear Components
Common Welding Procedures
Duty Cycle
Overview of the AC/DC Submerged ARC Process
Making a Weld
Multiple ARC System Considerations
Basic Modes of Operation
Constant Current CC
Constant Voltage CV
RE-STRIKE Timer
Weld Sequence
Start Options
END Options
Weld Process Adjustments DC Offset
AC Adjustments
Wave Balance
Frequency
Phase
Recommendations
Accessories
KITS, Options and Accessories
Optional Kits and Accessories
Software Tools
Calibration Specification
Maintenance
Periodic Maintenance
Troubleshooting
HOW to USE Troubleshooting Guide
Symptoms
Recommended
Course of Action
Qualified person should Perform this operation
Recommended Symptoms
ARC Quality Problems
Weld
Tab of the Diagnostics Utility
Diagnostics Utility, select Monitor
Diagnostics Utility displays
Diagnostics Utility, select
Power Wave’s passive mode
Changed, select Configure,
Produced Assembly that Gas
Analog In Active Selections From the DeviceNet tab
Bad Weld Ending Burnback Disabled
Scans Between Updates and I/O
Between Updates is 1/4 of I/O
Bad Welding Analog Scans Between Updates
Manager utility
Present. Read the error codes before the machine
Utility included on the Power Wave Submerged Arc
Utilities and Service Navigator CD’s. This is the pre
Is turned off
Power SOURCE- Weld Controller
Error Codes
Error Code # Indication
This error will immediately turn off the machine output
Wire Drive Module
Diagrams
1000
Diagrams
AC Switch Wiring Diagram
AC Switch Wiring Diagram
Dimension Print
Power Wave AC/DC
Precaucion
Warnung
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