Lincoln Electric 11226, 11124 manual Step by Step Installation Checklist

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A-8	INSTALLATION	A-8

STEP BY STEP INSTALLATION CHECKLIST

SINGLE ARC SYSTEM CHECKLIST – (PF-10A CONTROLLED, 1 POWER SOURCE)

(as shown in the Connection Diagram "Typical Single Arc System") Place Power Wave in suitable operating location.

Mount PF10A Controller.

Install PF10S Wire Drive and other accessories in their operating location.

Connect K1785-xx Wire Feeder Control Cable (14 pin) between the Power Wave and Wire Drive.(1)

Connect K1543-xx ArcLink Control Cable (5 pin) between Power Wave and PF10A.(1) Configure / Install sense leads.

Connect / Install welding cables per recommended "Output Cable Guidelines."

Open all Power Wave front panel and configure DIP switch settings per "Internal Controls" section. Connect input power to Power Wave per recommended guidelines.

Turn on Power Wave, and verify all system Status Lights are solid green.

NOTES:

(1)ArcLink and Wire Feeder control cable connections are only required at the Master power source of each arc grouping. For additional information see the "Extra Capacity Parallel Connection Checklist."

POWER WAVE® AC/DC 1000

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Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Connection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10S Connections PF-10A Controlled SystemsDeviceNet PLC Controlled Systems Electrode and Work ConnectionsRemote Sense Lead Connections Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation Table A.4 RS232 Connector S3 DB-25 style External I/O ConnectorReceptacle Specification Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit Table A.7 External I/O S7 12 pin terminal blockTransmit + Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationDevicenet Configuration Internal ControlsInternal Controls Description Control Board DIP Switch S1 Feed Head Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Table A.14 Off 0defaultObject Instance Table A.15Devicenet MAC ID Table A.16 Slave Master / Slave ConfigMaster Bank S4 Bank S3Operation Definitions of Welding ModesCommon Welding Abbreviations Protective Positive Output Negative Output Phase InverterInput Power Three Phase GroundProcess Limitations Product SummaryRecommended Processes Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsOverview of the AC/DC Submerged ARC Process Common Welding ProceduresDuty Cycle Making a WeldConstant Current CC Multiple ARC System ConsiderationsBasic Modes of Operation Constant Voltage CVStart Options RE-STRIKE TimerWeld Sequence END OptionsWave Balance Weld Process Adjustments DC OffsetAC Adjustments FrequencyPhase RecommendationsOptional Kits and Accessories AccessoriesKITS, Options and Accessories Software ToolsMaintenance Periodic MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsRecommended Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Produced Assembly that Gas Power Wave’s passive modeChanged, select Configure, Analog In Active Selections From the DeviceNet tabBetween Updates is 1/4 of I/O Bad Weld Ending Burnback DisabledScans Between Updates and I/O Bad Welding Analog Scans Between UpdatesManager utility Utilities and Service Navigator CD’s. This is the pre Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Is turned offError Code # Indication Power SOURCE- Weld ControllerError Codes This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung