Official Graco PCF Manual for Automation Gateway Assemblies and Swirl Control DGM

Automation Gateway Assemblies

Each control center comes with one automation gateway assembly. The automation gateway module is either a Dis- crete Gateway Module (DGM) or one of the Communications Gateway Modules (CGM).To order a replacement, see the following table. You will also need to order software upgrade token (16K743).

		Gateway	Rotary
	User Interface	Part Number	Switch
PCF Model	Description	To Order	Position

PFxx0x	Discrete	24B681	0
	(DGM)

PFxx1x	DeviceNet™	15V759	Any
	(CGM)

PFxx2x	EtherNet/IP™	15V760	Any
	(CGM)

PFxx3x	PROFIBUS™	15V761	Any
	(CGM)

PFxx4x	PROFINET™	15V762	Any
	(CGM)

Swirl Control DGM

The assemblies below each contain one swirl control DGM used to control one Swirl Dispenser. To order a replacement, see the following table. You will also need to order software upgrade token (16K743).

		Part Number	Rotary Switch
	Assembly	To Order	Position
	PFxxx2,		1, 2, 3, or 4;
	PFxxx3,		1, 2, 3, or 4;
	PFxxx3,	24B681	see Swirl Control
	16M350,	24B681	see Swirl Control
	16M350,		DGM on page 19
	16M351		DGM on page 19
	16M351		Swirl Control DGM
			Swirl Control DGM

Models

Automation Gateway (DGM or CGM)

3A2098H

7

Image 7

Graco 3A2098H important safety instructions Automation Gateway Assemblies, Swirl Control DGM

Contents

Instructions Parts Important Safety Instructions Contents Appendix a Advanced Display Module ADM Appendix D I/O Signal DescriptionsTechnical Data Related Manuals Description Regulator ModelsStyle/Size Fluid Plate Voltage Description Tor Fluid Plate KitsIncludes Fluid Used by Regula Flow FCM Key Plate Kit Model PrecisionSwirl Orbital Dispenser Assemblies Expansion Swirl Enclosure AssembliesPrecisionSwirl Orbital Dispenser Cable Assemblies Swirl Control DGM Automation Gateway Assemblies Electric Shock Hazard Equipment Misuse Hazard Typical Installation Single Swirl, Single Fluid Plate System ConfigurationsIG Typical Ambient System Installation Key Typical Multiple Fluid Plate System Installation Key Typical Multiple Fluid Plate System Installation Key System Overview OverviewSystem Components Ambient Fluid Plate Assembly Fluid Plate Assembly OverviewHeated Fluid Plate Assembly Connection Sensor Description Rotary SwitchFluid Regulator Fluid Control Module FCM Front View Side View Control Center Assembly OverviewExpansion Swirl Enclosure Front View Advanced Display Module ADM See LED Diagnostic Information, page 65, forCallout Function Discrete Gateway Module DGM Connection Front Back Access Cover RemovedGateway Module Connectors Automation Gateway Module Front Back DGM Function Rotary Switch PositionFront Access Cover Removed Swirl Control DGM Admfcm Key Tokens Overview InstallationBefore Installation Installation Steps Control Center Assembly Measurement Install Control CenterMount Light Tower Signals Description Connect Light Tower AccessoryElectrical Connections Mount Assembly Install Fluid Plate AssembliesFluid Plate Assembly Measurement Before Mounting Assembly Cable for Connection Labeled Mount Four-Valve Breakout Kit 24B693Custom Breakout Cable Connects to Splitter FCM Install Command Cable Kit 24B694 Dispense Valve GroundConnect Fluid and Air Lines Air and Fluid Hoses Install Cable Assemblies Cable Installation Diagram Module Description Install Gateway Module InterfaceCGM Status LED Signals Description Fieldbus Communications Gateway Module Discrete Gateway Module DGM Rotary Switch Position Configure System System Setup Configure Control Settings Configure Delay Settings Configure Mode Settings Set Flow Meter K-Factor Configure Flow Meter SettingsConfigure Pressure Loop Settings Flow Meter K-Factors Part Description Configure Errors Adjust Pressure Sensors To set limits Setup Maintenance Schedule/ParametersConfigure Valve to Swirl Association and Motor Error Type To reset a totalizer value Configure Advanced Settings Configure Swirl SettingsConfigure Gateway Settings Setup Styles On/Off Delay Variables Sets the Amount of Time On/Off DelaysDelay On/Off Timing On/Off Delay Variables. For instructions set Initial Startup OperationStartup Load Material Feed System Pressure Drop Maintenance Mode OperationVerify System Operation Set Inlet Pressure Verify Flow Meter Calibration Dispense from Each Valve Manually Adjust Control Loop Parameters Dispense From Maintenance Screen Manually Dispense Fluid Operate Swirl Dispenser From Maintenance Screen Jobs Jobs in Bead ModeJobs in Pressure Mode Automation Control Normal Operation Styles To setup a style Precharge Modes Static Precharge ModeDynamic Precharge Modes Closed Precharge Scaling Value Typical Job Cycle Jobs with Command Cable Dispense Trigger Automation Inputs PCF Outputs Typical Job Cycle Chart Purge Using Style Control ChartsPurge Using Purge Bit Cancel Job Error ResetRemote Start Precharge* Gateway Mode Precharge* Display Mode Trigger Using Command Cable Precharge* Valve 1 Mode Trigger Using Command Cable and Gateway Combined Trigger Using Gateway Enable Swirl Dispenser Dispense Valve Air Solenoid Pressure Relief Procedure Shutdown Follow the Pressure Relief Procedure on Job Log USB DataUSB Logs Event Log Custom Language File System Configuration Settings FileCreate Custom Language Strings Download Procedure Upload Procedure Problem Cause Solution Troubleshooting Flow Meter Dispense Valves Gateway Module LED Diagnostic Information Diagnose Errors View Errors System Events and Errors Event and Error Codes and TroubleshootingControl Center Events and Errors Fluid Plate Events and Errors WND WSD WEDWSD5 WXD WFDWFG EJD EHD EKD Refer to Fluid Plate Assembly Overview Errors Refer to Swirl Control Swirl Events and Errors Electrical MaintenanceMaintenance Schedule Mechanical Advanced Display Module ADM Upgrade Gateway Module SoftwareUpgrade Software Cleaning Upgrade Gateway Module Fieldbus Map Air Filter Maintenance Upgrade Fluid Control Module FCM SoftwareSwirl Dispensers Remove Flow Meter from Mounting Plate Fluid Plate AssemblyRepair Repair Flow Meter Replace Solenoid Install Flow Meter on Mounting PlateReplace Voltage to Pressure V/P Transducer Replace Fluid Control Module Replace Transducer O-Rings Cartridge Regulator 244734 Shown Repair Fluid Regulator Replace Amplifier Adjust Display SettingsCalibrate Amplifier To Readout Adjust Amplifier SettingsTo Transducer Prepare Control Center for Repair Control Center AssemblyReplace Gateway Module Replace Advanced Display Module Replace Swirl Board 16K570 Replace DIN Rail Assembly Replace Fuses 24 Vdc Din Rail Assembly Control Centers Parts Ground Neutral Line Green Blue Brown Control Center and Expansion Swirl Enclosure Parts Part Description Qty Control Center Assembly Parts Fluid Plate Assembly Parts Fluid Plate Assembly Parts Fluid Plate 24B962 Shown Fluid Plate Key Token Part Numbers Spacer No Meter Parts Varying by AssemblyFluid Plate Assemblies Heated Mastic Cartridge Regulator Heated Cartridge Display Overview Appendix a Advanced Display Module ADMDisplay Details Navigation within Screens Soft Keys Advanced Setup Screens Setup ModeAdvanced Setup Screen Gateway Setup Screen 2 EtherNet/IP Automation Gateway Setup ScreensGateway Setup Screen 1 DeviceNet Gateway Setup Screen 1 EtherNet/IP Gateway Setup Screen 2 Profinet Gateway Setup Screen 1 ProfibusGateway Setup Screen 2 Profibus Gateway Setup Screen 1 Profinet Discrete Gateway Automation Setup Screen Fluid Plate x, Screen 1 Control Settings Fluid Plate Setup ScreensFluid Plate x, Screen 2 Mode Settings Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings Fluid Plate x, Screen 3 Delay Settings Fluid Plate x, Screen 5 Pressure Sensors Fluid Plate x, Screen 6 Error Type Fluid Plate x, Screen 8 Style Fluid Plate x, Screen 7 Maintenance Advisory Limits Keyboard Screen Swirl Setup ScreenFluid Plate x, Screen 9 Swirl Association Fluid Plate Home Screen Run ModeSwirl Home Screen Systems with flow Current Command Value Active DispenseFluid Plate x, Screen Flow Rate Dispense Control Modes Maintenance Mode Fluid Plate x, Screen 2 Control Center Fluid Plate x, Screen 3 Maintenance Totalizers Event Report Screens Error Report ScreensSwirl X Screen Job Report Screens Appendix B Discrete Gateway Module DGM Connection Details Wire Color Description Pin Type Sub Pin No Sub Pin No Description Pin Type Voltage Vdc Sub Cable 123792 and Breakout Board Installed fluid plate, no swirl Pin References Subminiature Connector Pin References Isolated Logic ICs DGM Digital Input DGM Digital Outputs DGM Analog Outputs DGM Analog Inputs Stop Install Fieldbus ConnectionsState Description Comments RUN EtherNet/IP Pin Signal DescriptionDeviceNet RTS Profibus Fieldbus Connections Input Byte Bit Description Zone Automation Inputs signals from PCFSee Appendix D I/O Signal Descriptions on CGM I/O Data Map See CGM Command Interface on Output Byte Bit Description Zone Automation Outputs signals to PCF O96 Command Value O97 O98 3A2098H 129 Read Examples CGM Command Interface Fluid Plate Commands Command Interface Timing DiagramCommand Interface Read Operation Fluid Plate/Swirl Identification Commands 3A2098H 133 GalUk ###### Ume Liters Mass ###### Lb, ###### kg 3A2098H 135 Output Bits Read or 264-275 Description Gateway Units Write Swirl Commands Unit s String Definition Units DefinitionsStrxy Automation Inputs Appendix D I/O Signal Descriptions Automation Outputs Control Center Assembly Technical Data Technical Data100 240 Vac Assemblies Vdc Assembly Swirl Dispenser Technical Data Fluid Plate Assembly Technical DataCartridge Regulator Mastic Regulator Graco Information Graco Standard WarrantyGraco Headquarters Minneapolis