Important Safety Instructions
Instructions Parts
 Contents
 Related Manuals
Appendix D I/O Signal Descriptions
Technical Data
Appendix a Advanced Display Module ADM
 Voltage
Models
Style/Size Fluid Plate
Description Regulator
 Regula Flow FCM Key Plate Kit Model
Fluid Plate Kits
Includes Fluid Used by
Description Tor
 PrecisionSwirl Orbital Dispenser Assemblies
Expansion Swirl Enclosure Assemblies
PrecisionSwirl Orbital Dispenser Cable Assemblies
 Automation Gateway Assemblies
Swirl Control DGM
 Electric Shock Hazard
 Equipment Misuse Hazard
 Typical Installation Single Swirl, Single Fluid Plate
System Configurations
IG Typical Ambient System Installation Key
 Typical Multiple Fluid Plate System Installation Key
 Typical Multiple Fluid Plate System Installation Key
 System Overview
Overview
System Components
 Ambient Fluid Plate Assembly
Fluid Plate Assembly Overview
Heated Fluid Plate Assembly
 Fluid Control Module FCM
Rotary Switch
Fluid Regulator
Connection Sensor Description
 Front View
Control Center Assembly Overview
Expansion Swirl Enclosure
Front View Side View
 Advanced Display Module ADM
See LED Diagnostic Information, page 65, for
Callout Function
 Automation Gateway Module
Front Back Access Cover Removed
Gateway Module Connectors
Discrete Gateway Module DGM Connection
 Swirl Control DGM
DGM Function Rotary Switch Position
Front Access Cover Removed
Front Back
 Key Tokens
Admfcm
 Installation Steps
Installation
Before Installation
Overview
 Control Center Assembly Measurement
Install Control Center
Mount
 Light Tower Signals Description
Connect Light Tower Accessory
Electrical Connections
 Before Mounting Assembly
Install Fluid Plate Assemblies
Fluid Plate Assembly Measurement
Mount Assembly
 Connects to Splitter
Mount Four-Valve Breakout Kit 24B693
Custom Breakout Cable
Cable for Connection Labeled
 Install Command Cable Kit 24B694
FCM
 Air and Fluid Hoses
Ground
Connect Fluid and Air Lines
Dispense Valve
 Install Cable Assemblies
 Cable Installation Diagram
 Fieldbus Communications Gateway Module
Install Gateway Module Interface
CGM Status LED Signals Description
Module Description
 DGM Rotary Switch Position
Discrete Gateway Module
 System Setup
Configure System
 Configure Control Settings
 Configure Mode Settings
Configure Delay Settings
 Flow Meter K-Factors Part Description
Configure Flow Meter Settings
Configure Pressure Loop Settings
Set Flow Meter K-Factor
 Adjust Pressure Sensors
Configure Errors
 To reset a totalizer value
Setup Maintenance Schedule/Parameters
Configure Valve to Swirl Association and Motor Error Type
To set limits
 Setup Styles
Configure Swirl Settings
Configure Gateway Settings
Configure Advanced Settings
 On/Off Delay Variables. For instructions set
On/Off Delays
Delay On/Off Timing
On/Off Delay Variables Sets the Amount of Time
 Load Material
Operation
Startup
Initial Startup
 Set Inlet Pressure
Maintenance Mode Operation
Verify System Operation
Feed System Pressure Drop
 Dispense from Each Valve
Verify Flow Meter Calibration
 Dispense From Maintenance Screen
Manually Adjust Control Loop Parameters
 Operate Swirl Dispenser From Maintenance Screen
Manually Dispense Fluid
 Automation Control Normal Operation
Jobs in Bead Mode
Jobs in Pressure Mode
Jobs
 To setup a style
Styles
 Precharge Modes
Static Precharge Mode
Dynamic Precharge Modes
 Closed Precharge Scaling Value
 Jobs with Command Cable Dispense Trigger
Typical Job Cycle
 Typical Job Cycle Chart
Automation Inputs PCF Outputs
 Purge Using Style
Control Charts
Purge Using Purge Bit
 Cancel Job
Error Reset
Remote Start
 Precharge* Display Mode
Precharge* Gateway Mode
 Precharge* Valve 1 Mode
Trigger Using Command Cable
 Trigger Using Gateway
Trigger Using Command Cable and Gateway Combined
 Enable Swirl Dispenser
 Pressure Relief Procedure
Dispense Valve Air Solenoid
 Follow the Pressure Relief Procedure on
Shutdown
 Event Log
USB Data
USB Logs
Job Log
 Custom Language File
System Configuration Settings File
Create Custom Language Strings
 Download Procedure Upload Procedure
 Troubleshooting
Problem Cause Solution
 Flow Meter
 Dispense Valves
 LED Diagnostic Information
Gateway Module
 View Errors
Diagnose Errors
 System Events and Errors
Event and Error Codes and Troubleshooting
Control Center Events and Errors
 Fluid Plate Events and Errors
 WND
 WSD
WED
WSD5
 EJD
WFD
WFG
WXD
 EKD
EHD
 Assembly Overview
Refer to Fluid Plate
 Errors
 Swirl Events and Errors
Refer to Swirl Control
 Mechanical
Maintenance
Maintenance Schedule
Electrical
 Cleaning
Upgrade Gateway Module Software
Upgrade Software
Advanced Display Module ADM
 Upgrade Gateway Module Fieldbus Map
 Air Filter Maintenance
Upgrade Fluid Control Module FCM Software
Swirl Dispensers
 Repair Flow Meter
Fluid Plate Assembly
Repair
Remove Flow Meter from Mounting Plate
 Replace Solenoid
Install Flow Meter on Mounting Plate
Replace Voltage to Pressure V/P Transducer
 Replace Fluid Control Module
 Replace Transducer O-Rings
 Repair Fluid Regulator
Cartridge Regulator 244734 Shown
 Replace Amplifier
Adjust Display Settings
Calibrate Amplifier
 To Readout
Adjust Amplifier Settings
To Transducer
 Prepare Control Center for Repair
Control Center Assembly
Replace Gateway Module
 Replace Swirl Board 16K570
Replace Advanced Display Module
 Replace DIN Rail Assembly
 24 Vdc Din Rail Assembly
Replace Fuses
 Parts
Control Centers
 Control Center and Expansion Swirl Enclosure Parts
Ground Neutral Line Green Blue Brown
 Control Center Assembly Parts
Part Description Qty
 Fluid Plate Assembly Parts
 Fluid Plate Assembly Parts
 Fluid Plate 24B962 Shown
 Spacer
Fluid Plate Key Token Part Numbers
 Regulator Heated Cartridge
Parts Varying by Assembly
Fluid Plate Assemblies Heated Mastic Cartridge
No Meter
 Display Overview
Appendix a Advanced Display Module ADM
Display Details
 Soft Keys
Navigation within Screens
 Advanced Setup Screens
Setup Mode
Advanced Setup Screen
 Gateway Setup Screen 1 EtherNet/IP
Automation Gateway Setup Screens
Gateway Setup Screen 1 DeviceNet
Gateway Setup Screen 2 EtherNet/IP
 Gateway Setup Screen 1 Profinet
Gateway Setup Screen 1 Profibus
Gateway Setup Screen 2 Profibus
Gateway Setup Screen 2 Profinet
 Discrete Gateway Automation Setup Screen
 Fluid Plate x, Screen 1 Control Settings
Fluid Plate Setup Screens
Fluid Plate x, Screen 2 Mode Settings
 Fluid Plate x, Screen 3 Delay Settings
Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings
 Fluid Plate x, Screen 6 Error Type
Fluid Plate x, Screen 5 Pressure Sensors
 Fluid Plate x, Screen 7 Maintenance Advisory Limits
Fluid Plate x, Screen 8 Style
 Keyboard Screen
Swirl Setup Screen
Fluid Plate x, Screen 9 Swirl Association
 Fluid Plate Home Screen
Run Mode
Swirl Home Screen
 Flow Rate
Current Command Value Active Dispense
Fluid Plate x, Screen
Systems with flow
 Maintenance Mode
Dispense Control Modes
 Fluid Plate x, Screen 3 Maintenance Totalizers
Fluid Plate x, Screen 2 Control Center
 Job Report Screens
Error Report Screens
Swirl X Screen
Event Report Screens
 Wire Color Description Pin Type Sub Pin No
Appendix B Discrete Gateway Module DGM Connection Details
 Sub Cable 123792 and Breakout Board
Sub Pin No Description Pin Type Voltage Vdc
 Installed fluid plate, no swirl
 Subminiature Connector Pin References
Pin References
 DGM Digital Input
Isolated Logic ICs
 DGM Digital Outputs
 DGM Analog Inputs
DGM Analog Outputs
 RUN
Install Fieldbus Connections
State Description Comments
Stop
 EtherNet/IP
Pin Signal Description
DeviceNet
 Profibus Fieldbus Connections
RTS
 CGM I/O Data Map
Automation Inputs signals from PCF
See Appendix D I/O Signal Descriptions on
Input Byte Bit Description Zone
 See CGM Command Interface on
 Automation Outputs signals to PCF
Output Byte Bit Description Zone
 O96 Command Value O97 O98
 3A2098H 129
 Read
 CGM Command Interface
Examples
 Fluid Plate/Swirl Identification Commands
Command Interface Timing Diagram
Command Interface Read Operation
Fluid Plate Commands
 3A2098H 133
 GalUk ###### Ume Liters Mass ###### Lb, ###### kg
 3A2098H 135
 Swirl Commands
Output Bits Read or 264-275 Description Gateway Units Write
 Unit s String Definition
Units Definitions
Strxy
 Appendix D I/O Signal Descriptions
Automation Inputs
 Automation Outputs
 Control Center Assembly Technical Data
Technical Data
100 240 Vac Assemblies Vdc Assembly
 Swirl Dispenser Technical Data
Fluid Plate Assembly Technical Data
Cartridge Regulator Mastic Regulator
 Graco Information
Graco Standard Warranty
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