Cable Installation Diagram | Graco 3A2098H guide

Installation

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Multiple Fluid Plate and Multiple Swirl System shown

FIG. 17: Cable Installation Diagram

3A2098H

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Graco 3A2098H important safety instructions Cable Installation Diagram

Contents

Instructions Parts Important Safety Instructions Contents Technical Data Appendix D I/O Signal DescriptionsRelated Manuals Appendix a Advanced Display Module ADM Style/Size Fluid Plate ModelsVoltage Description Regulator Includes Fluid Used by Fluid Plate KitsRegula Flow FCM Key Plate Kit Model Description Tor PrecisionSwirl Orbital Dispenser Cable Assemblies Expansion Swirl Enclosure AssembliesPrecisionSwirl Orbital Dispenser Assemblies Swirl Control DGM Automation Gateway Assemblies Electric Shock Hazard Equipment Misuse Hazard IG Typical Ambient System Installation Key System ConfigurationsTypical Installation Single Swirl, Single Fluid Plate Typical Multiple Fluid Plate System Installation Key Typical Multiple Fluid Plate System Installation Key System Components OverviewSystem Overview Heated Fluid Plate Assembly Fluid Plate Assembly OverviewAmbient Fluid Plate Assembly Fluid Regulator Rotary SwitchFluid Control Module FCM Connection Sensor Description Expansion Swirl Enclosure Control Center Assembly OverviewFront View Front View Side View Callout Function See LED Diagnostic Information, page 65, forAdvanced Display Module ADM Gateway Module Connectors Front Back Access Cover RemovedAutomation Gateway Module Discrete Gateway Module DGM Connection Front Access Cover Removed DGM Function Rotary Switch PositionSwirl Control DGM Front Back Admfcm Key Tokens Before Installation InstallationInstallation Steps Overview Mount Install Control CenterControl Center Assembly Measurement Electrical Connections Connect Light Tower AccessoryLight Tower Signals Description Fluid Plate Assembly Measurement Install Fluid Plate AssembliesBefore Mounting Assembly Mount Assembly Custom Breakout Cable Mount Four-Valve Breakout Kit 24B693Connects to Splitter Cable for Connection Labeled FCM Install Command Cable Kit 24B694 Connect Fluid and Air Lines GroundAir and Fluid Hoses Dispense Valve Install Cable Assemblies Cable Installation Diagram CGM Status LED Signals Description Install Gateway Module InterfaceFieldbus Communications Gateway Module Module Description Discrete Gateway Module DGM Rotary Switch Position Configure System System Setup Configure Control Settings Configure Delay Settings Configure Mode Settings Configure Pressure Loop Settings Configure Flow Meter SettingsFlow Meter K-Factors Part Description Set Flow Meter K-Factor Configure Errors Adjust Pressure Sensors Configure Valve to Swirl Association and Motor Error Type Setup Maintenance Schedule/ParametersTo reset a totalizer value To set limits Configure Gateway Settings Configure Swirl SettingsSetup Styles Configure Advanced Settings Delay On/Off Timing On/Off DelaysOn/Off Delay Variables. For instructions set On/Off Delay Variables Sets the Amount of Time Startup OperationLoad Material Initial Startup Verify System Operation Maintenance Mode OperationSet Inlet Pressure Feed System Pressure Drop Verify Flow Meter Calibration Dispense from Each Valve Manually Adjust Control Loop Parameters Dispense From Maintenance Screen Manually Dispense Fluid Operate Swirl Dispenser From Maintenance Screen Jobs in Pressure Mode Jobs in Bead ModeAutomation Control Normal Operation Jobs Styles To setup a style Dynamic Precharge Modes Static Precharge ModePrecharge Modes Closed Precharge Scaling Value Typical Job Cycle Jobs with Command Cable Dispense Trigger Automation Inputs PCF Outputs Typical Job Cycle Chart Purge Using Purge Bit Control ChartsPurge Using Style Remote Start Error ResetCancel Job Precharge* Gateway Mode Precharge* Display Mode Trigger Using Command Cable Precharge* Valve 1 Mode Trigger Using Command Cable and Gateway Combined Trigger Using Gateway Enable Swirl Dispenser Dispense Valve Air Solenoid Pressure Relief Procedure Shutdown Follow the Pressure Relief Procedure on USB Logs USB DataEvent Log Job Log Create Custom Language Strings System Configuration Settings FileCustom Language File Download Procedure Upload Procedure Problem Cause Solution Troubleshooting Flow Meter Dispense Valves Gateway Module LED Diagnostic Information Diagnose Errors View Errors Control Center Events and Errors Event and Error Codes and TroubleshootingSystem Events and Errors Fluid Plate Events and Errors WND WSD5 WEDWSD WFG WFDEJD WXD EHD EKD Refer to Fluid Plate Assembly Overview Errors Refer to Swirl Control Swirl Events and Errors Maintenance Schedule MaintenanceMechanical Electrical Upgrade Software Upgrade Gateway Module SoftwareCleaning Advanced Display Module ADM Upgrade Gateway Module Fieldbus Map Swirl Dispensers Upgrade Fluid Control Module FCM SoftwareAir Filter Maintenance Repair Fluid Plate AssemblyRepair Flow Meter Remove Flow Meter from Mounting Plate Replace Voltage to Pressure V/P Transducer Install Flow Meter on Mounting PlateReplace Solenoid Replace Fluid Control Module Replace Transducer O-Rings Cartridge Regulator 244734 Shown Repair Fluid Regulator Calibrate Amplifier Adjust Display SettingsReplace Amplifier To Transducer Adjust Amplifier SettingsTo Readout Replace Gateway Module Control Center AssemblyPrepare Control Center for Repair Replace Advanced Display Module Replace Swirl Board 16K570 Replace DIN Rail Assembly Replace Fuses 24 Vdc Din Rail Assembly Control Centers Parts Ground Neutral Line Green Blue Brown Control Center and Expansion Swirl Enclosure Parts Part Description Qty Control Center Assembly Parts Fluid Plate Assembly Parts Fluid Plate Assembly Parts Fluid Plate 24B962 Shown Fluid Plate Key Token Part Numbers Spacer Fluid Plate Assemblies Heated Mastic Cartridge Parts Varying by AssemblyRegulator Heated Cartridge No Meter Display Details Appendix a Advanced Display Module ADMDisplay Overview Navigation within Screens Soft Keys Advanced Setup Screen Setup ModeAdvanced Setup Screens Gateway Setup Screen 1 DeviceNet Automation Gateway Setup ScreensGateway Setup Screen 1 EtherNet/IP Gateway Setup Screen 2 EtherNet/IP Gateway Setup Screen 2 Profibus Gateway Setup Screen 1 ProfibusGateway Setup Screen 1 Profinet Gateway Setup Screen 2 Profinet Discrete Gateway Automation Setup Screen Fluid Plate x, Screen 2 Mode Settings Fluid Plate Setup ScreensFluid Plate x, Screen 1 Control Settings Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings Fluid Plate x, Screen 3 Delay Settings Fluid Plate x, Screen 5 Pressure Sensors Fluid Plate x, Screen 6 Error Type Fluid Plate x, Screen 8 Style Fluid Plate x, Screen 7 Maintenance Advisory Limits Fluid Plate x, Screen 9 Swirl Association Swirl Setup ScreenKeyboard Screen Swirl Home Screen Run ModeFluid Plate Home Screen Fluid Plate x, Screen Current Command Value Active DispenseFlow Rate Systems with flow Dispense Control Modes Maintenance Mode Fluid Plate x, Screen 2 Control Center Fluid Plate x, Screen 3 Maintenance Totalizers Swirl X Screen Error Report ScreensJob Report Screens Event Report Screens Appendix B Discrete Gateway Module DGM Connection Details Wire Color Description Pin Type Sub Pin No Sub Pin No Description Pin Type Voltage Vdc Sub Cable 123792 and Breakout Board Installed fluid plate, no swirl Pin References Subminiature Connector Pin References Isolated Logic ICs DGM Digital Input DGM Digital Outputs DGM Analog Outputs DGM Analog Inputs State Description Comments Install Fieldbus ConnectionsRUN Stop DeviceNet Pin Signal DescriptionEtherNet/IP RTS Profibus Fieldbus Connections See Appendix D I/O Signal Descriptions on Automation Inputs signals from PCFCGM I/O Data Map Input Byte Bit Description Zone See CGM Command Interface on Output Byte Bit Description Zone Automation Outputs signals to PCF O96 Command Value O97 O98 3A2098H 129 Read Examples CGM Command Interface Command Interface Read Operation Command Interface Timing DiagramFluid Plate/Swirl Identification Commands Fluid Plate Commands 3A2098H 133 GalUk ###### Ume Liters Mass ###### Lb, ###### kg 3A2098H 135 Output Bits Read or 264-275 Description Gateway Units Write Swirl Commands Strxy Units DefinitionsUnit s String Definition Automation Inputs Appendix D I/O Signal Descriptions Automation Outputs 100 240 Vac Assemblies Vdc Assembly Technical DataControl Center Assembly Technical Data Cartridge Regulator Mastic Regulator Fluid Plate Assembly Technical DataSwirl Dispenser Technical Data Graco Headquarters Minneapolis Graco Standard WarrantyGraco Information