Main
3A2098H
Instructions - Parts
EN
PCF with PrecisionSwirl
Precision Dispense System
Optional PrecisionSwirl Orbital Dispenser (sold separately)
PCF Control Center PCF Fluid Plate
Contents
Related Manuals
ADM Software Part No. 16F528 or 15V769 (see manual 313377)
ADM Software Part No. 16K405 (use this manual)
Models
C
Fluid Plate Kits
Expansion Swirl Enclosure Assemblies
PrecisionSwirl Orbital Dispenser Assemblies
PrecisionSwirl Orbital Dispenser Cable Assemblies
Automation Gateway Assemblies
Swirl Control DGM
Automation Gateway (DGM or CGM) Swirl Control DGM
Warnings
WARNING
System Configurations
Typical Installation - Single Swirl, Single Fluid Plate
Typical Installation - Multiple Fluid Plates, No Swirl Dispensers
Typical Installation - Multiple Fluid Plates, Multiple Swirl Dispensers
Overview
System Overview
System shown with one fluid plate and one swirl dispenser
Typical Applications
System Components
Fluid Plate Assembly Overview
Fluid Plate Components
Cartridge
Ambient Mastic
Heated Mastic
Rotary Switch on FCM
Control Center Assembly Overview
Expansion Swirl Enclosure
Advanced Display Module (ADM)
BK
Automation Gateway Module
Swirl Control DGM
Key Tokens
FCMADM
Installation
Before Installation
9. For systems with swirl dispensers,
For systems with multiple swirl dispensers,
Overview
Install Control Center
Mount
Electrical Connections
Connect Light Tower Accessory
+ -
Install Fluid Plate Assemblies
If multiple fluid plates,
Mount
Pinout of FCM Port 1
Page
Ground
Connect Fluid and Air Lines
Install Cable Assemblies
1. For systems with more than one swirl dispenser:
For multiple fluid plate systems,
3.
2. For systems with one or more swirl dispensers,
Page
Install Gateway Module Interface
Fieldbus Communications Gateway Module
Discrete Gateway Module
For single fluid plate systems only:
For multiple fluid plate systems:
System Setup
Overview
10. For systems with swirl d ispensers only:
Configure System
Configure Control Settings
If multiple fluid plates are installed,
Configure Mode Settings
Configure Delay Settings
Configure Flow Meter Settings
Configure Pressure Loop Settings
Adjust Pressure Sensors
Configure Errors
Setup Maintenance Schedule/Parameters
Configure Valve to Swirl Association and Motor Error Type
Page
On/Off Delays
Operation
Startup
Initial Startup
Standard Startup
Load Material
Maintenance Mode Operation
Verify System Operation
Method 1. Using a gram scale
=
Method 2. Without using a gram scale, visual measure- ment
If the regulator outlet pressure does not closely fol- low the desired pressure,
Optional:
If the regulator outlet pressure oscillates rapidly above and below the commanded pressure,
Dispense From Maintenance Screen
Operate Swirl Dispenser From Maintenance Screen
Automation Control (Normal Operation)
Jobs
Jobs in Bead Mode
Jobs in Pressure Mode
Continuously Running Applications
Styles
Precharge Modes
Static Precharge Mode
Display
Dynamic Precharge Modes
Valve 1
Page
Typical Job Cycle
Jobs with Command Cable Dispense Trigger
Typical Job Cycle Chart
Control Charts
Purge Using Style 0
Purge Using Purge Bit
Remote Start
Error Reset
Cancel Job
Precharge* - Gateway Mode
Precharge* - Display Mode
Precharge* - Valve 1 Mode
Trigger Using Command Cable 3x
Shaded areas indicate the precharge is active.
Trigger Using Command Cable and Gateway (Combined)
Trigger Using Command Cable
Trigger Using Gateway
Enable Swirl Dispenser
Pressure Relief Procedure
For systems with multiple fluid plates,
Shutdown
USB Data
USB Logs
Event Log
Job Log
Dispense Data Log
System Configuration Settings File
Custom Language File
Create Custom Language Strings
Download Procedure
Upload Procedure
Troubleshooting
Fluid Plates
Flow Meter
Fluid Regulator
Dispense Valves
Swirl Dispenser
Gateway Module
LED Diagnostic Information
Errors
View Errors
Diagnose Errors
Event and Error Codes and Troubleshooting
Control Center Events and Errors
System Events and Errors
Fluid Plate Events and Errors
Page
Page
Page
Page
Page
Page
Swirl Events and Errors
Maintenance
Prior to performing any maintenance procedures, follow the Pressure Relief Procedure on page 57.
* Check Component Manual for more detailed maintenance information.
Maintenance Schedule
Mechanical
Advanced Display Module (ADM)
Upgrade Software
Cleaning
Upgrade Gateway Module Software
Upgrade Gateway Module Fieldbus Map
Upgrade Fluid Control Module (FCM) Software
Air Filter Maintenance
Swirl Dispensers
Repair
Fluid Plate Assembly
Prepare Fluid Plate Assembly for Repair
Repair Flow Meter
Remove Flow Meter from Mounting Plate
Install Flow Meter on Mounting Plate
Replace Solenoid
Replace Voltage to Pressure (V/P) Transducer
Replace Fluid Control Module
Replace Transducer O-Rings
Repair Fluid Regulator
Replace Amplifier
Calibrate Amplifier
ON
Control Center Assembly
Prepare Control Center for Repair
Replace Gateway Module
Replace Swirl Board 16K570:
Replace Advanced Display Module
Replace DIN Rail Assembly
Replace Fuses
Parts
Control Centers
Control Center and Expansion Swirl Enclosure Parts
24 VDC units only:
100-240 VAC units only:
Ground/ Green
Neutral/ Blue
Control Center Assembly Parts
Fluid Plate Assembly Parts
Page
Fluid Plate Assembly Parts (continued)
Fluid Plate Assembly Parts
Replacement Danger and Warning labels, tags, and cards are available at no cost.
See Parts Varying by Assembly table, page98, fo r part number and quantity.
Only included with fluid plates that use a heated mastic regulator.
98 3A2098H
Parts Varying by Assembly
--- Not for sale.
Appendix A - Advanced Display Module (ADM)
Display Overview
Setup Mode Functions
Run Mode Functions
Display Details
Soft Keys
Navigation within Screens
Setup Mode
Advanced Setup Screens
Automation Gateway Setup Screens
Page
Discrete Gateway (Automation) Setup Screen
Single fluid plate system
2-fluid plate system
Fluid Plate Setup Screens
.
Page
Page
Keyboard Screen
Swirl Setup Screen
Run Mode
Page
Dispense Control Modes
Page
Page
Appendix B - Discrete Gateway Module (DGM) Connection Details
D-Sub Cable 123793
D-Sub Cable 123792 and Breakout Board 123783
.
NOTE: See Appendix D - I/O Signal Descriptions on page 138.
Page
Page
DGM Digital Input
Discrete Gateway Customer Automation
DGM Digital Outputs
DGM Analog Inputs
DGM Analog Outputs
+ -
Appendix C - Communications Gateway Module (CGM) Connection Details
Install Fieldbus Connections
NS
Link/Activity (Link)
Connect cables to fieldbus per fieldbus standards.
EtherNet/IP
DeviceNet Connector (DC)
LINK/Activity (Link)
DeviceNet
23451
Operation Mode (OP)
Status Mode (ST)
PROFIBUS Connector (DC)
ST
. 72: PROFIBUS Fieldbus Connections
CGM I/O Data Map
See Appendix D - I/O Signal Descriptions on page 138.
Automation Inputs (signals from PCF)
Page
Automation Outputs (signals to PCF)
Page
Page
Page
CGM Command Interface
Change the purge period setting on fluid plate 1 to 4 minutes.
Valve 1 on fluid plate 4 is dis- abled.
Page
Page
Page
Page
* Maintenance dispensed volume/time can only be set to 0.
Swirl Commands
Units Definitions
Appendix D - I/O Signal Descriptions
Automation Inputs
See Discrete Gateway (Automation) Setup Screen, page 104.
Pressure Units
Automation Outputs
Technical Data
Control Center Assembly Technical Data
Fluid Plate Assembly Technical Data
Swirl Dispenser Technical Data
Graco Standard Warranty
Graco Information
TO PLACE AN ORDER,
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