Graco 3A2098H specification

System Configurations

Typical Installation - Multiple Fluid Plates, Multiple Swirl Dispensers

K*

Air

Supply

Drop Site

		F*
	B*	A
	D		M
H	D
H		C
		C
		L
		F*	F*
G	B*	F*
G	B*

	H	D
	H	C
		C
		L
		G

Power In

E

NJ

M

FIG. 3: Typical Multiple Fluid Plate System Installation

Key:

A*Control Center (User Interface)

B*Fluid Plate Assembly

CApplicator/Dispense Valve

DSealer Automation

EAutomation Interface Cable

F*CAN Cable

GFluid Supply System

HFluid Supply Hose

JAutomation Controller

K*Air Filter Assembly

L◆PrecisionSwirl Orbital Dispenser (Swirl Dispenser)

M◆PrecisionSwirl Cable

N◆Expansion Swirl Enclosure

*Included ◆ Optional

12

3A2098H

Image 12

Graco 3A2098H important safety instructions Typical Multiple Fluid Plate System Installation Key

Contents

Important Safety Instructions Instructions Parts Contents Appendix D I/O Signal Descriptions Technical DataRelated Manuals Appendix a Advanced Display Module ADM Models Style/Size Fluid PlateVoltage Description Regulator Fluid Plate Kits Includes Fluid Used byRegula Flow FCM Key Plate Kit Model Description Tor Expansion Swirl Enclosure Assemblies PrecisionSwirl Orbital Dispenser AssembliesPrecisionSwirl Orbital Dispenser Cable Assemblies Automation Gateway Assemblies Swirl Control DGM Electric Shock Hazard Equipment Misuse Hazard System Configurations Typical Installation Single Swirl, Single Fluid PlateIG Typical Ambient System Installation Key Typical Multiple Fluid Plate System Installation Key Typical Multiple Fluid Plate System Installation Key Overview System OverviewSystem Components Fluid Plate Assembly Overview Ambient Fluid Plate AssemblyHeated Fluid Plate Assembly Rotary Switch Fluid RegulatorFluid Control Module FCM Connection Sensor Description Control Center Assembly Overview Expansion Swirl EnclosureFront View Front View Side View See LED Diagnostic Information, page 65, for Advanced Display Module ADMCallout Function Front Back Access Cover Removed Gateway Module ConnectorsAutomation Gateway Module Discrete Gateway Module DGM Connection DGM Function Rotary Switch Position Front Access Cover RemovedSwirl Control DGM Front Back Key Tokens Admfcm Installation Before InstallationInstallation Steps Overview Install Control Center Control Center Assembly MeasurementMount Connect Light Tower Accessory Light Tower Signals DescriptionElectrical Connections Install Fluid Plate Assemblies Fluid Plate Assembly MeasurementBefore Mounting Assembly Mount Assembly Mount Four-Valve Breakout Kit 24B693 Custom Breakout CableConnects to Splitter Cable for Connection Labeled Install Command Cable Kit 24B694 FCM Ground Connect Fluid and Air LinesAir and Fluid Hoses Dispense Valve Install Cable Assemblies Cable Installation Diagram Install Gateway Module Interface CGM Status LED Signals DescriptionFieldbus Communications Gateway Module Module Description DGM Rotary Switch Position Discrete Gateway Module System Setup Configure System Configure Control Settings Configure Mode Settings Configure Delay Settings Configure Flow Meter Settings Configure Pressure Loop SettingsFlow Meter K-Factors Part Description Set Flow Meter K-Factor Adjust Pressure Sensors Configure Errors Setup Maintenance Schedule/Parameters Configure Valve to Swirl Association and Motor Error TypeTo reset a totalizer value To set limits Configure Swirl Settings Configure Gateway SettingsSetup Styles Configure Advanced Settings On/Off Delays Delay On/Off TimingOn/Off Delay Variables. For instructions set On/Off Delay Variables Sets the Amount of Time Operation StartupLoad Material Initial Startup Maintenance Mode Operation Verify System OperationSet Inlet Pressure Feed System Pressure Drop Dispense from Each Valve Verify Flow Meter Calibration Dispense From Maintenance Screen Manually Adjust Control Loop Parameters Operate Swirl Dispenser From Maintenance Screen Manually Dispense Fluid Jobs in Bead Mode Jobs in Pressure ModeAutomation Control Normal Operation Jobs To setup a style Styles Static Precharge Mode Precharge ModesDynamic Precharge Modes Closed Precharge Scaling Value Jobs with Command Cable Dispense Trigger Typical Job Cycle Typical Job Cycle Chart Automation Inputs PCF Outputs Control Charts Purge Using StylePurge Using Purge Bit Error Reset Cancel JobRemote Start Precharge* Display Mode Precharge* Gateway Mode Precharge* Valve 1 Mode Trigger Using Command Cable Trigger Using Gateway Trigger Using Command Cable and Gateway Combined Enable Swirl Dispenser Pressure Relief Procedure Dispense Valve Air Solenoid Follow the Pressure Relief Procedure on Shutdown USB Data USB LogsEvent Log Job Log System Configuration Settings File Custom Language FileCreate Custom Language Strings Download Procedure Upload Procedure Troubleshooting Problem Cause Solution Flow Meter Dispense Valves LED Diagnostic Information Gateway Module View Errors Diagnose Errors Event and Error Codes and Troubleshooting System Events and ErrorsControl Center Events and Errors Fluid Plate Events and Errors WND WED WSDWSD5 WFD WFGEJD WXD EKD EHD Assembly Overview Refer to Fluid Plate Errors Swirl Events and Errors Refer to Swirl Control Maintenance Maintenance ScheduleMechanical Electrical Upgrade Gateway Module Software Upgrade SoftwareCleaning Advanced Display Module ADM Upgrade Gateway Module Fieldbus Map Upgrade Fluid Control Module FCM Software Air Filter MaintenanceSwirl Dispensers Fluid Plate Assembly RepairRepair Flow Meter Remove Flow Meter from Mounting Plate Install Flow Meter on Mounting Plate Replace SolenoidReplace Voltage to Pressure V/P Transducer Replace Fluid Control Module Replace Transducer O-Rings Repair Fluid Regulator Cartridge Regulator 244734 Shown Adjust Display Settings Replace AmplifierCalibrate Amplifier Adjust Amplifier Settings To ReadoutTo Transducer Control Center Assembly Prepare Control Center for RepairReplace Gateway Module Replace Swirl Board 16K570 Replace Advanced Display Module Replace DIN Rail Assembly 24 Vdc Din Rail Assembly Replace Fuses Parts Control Centers Control Center and Expansion Swirl Enclosure Parts Ground Neutral Line Green Blue Brown Control Center Assembly Parts Part Description Qty Fluid Plate Assembly Parts Fluid Plate Assembly Parts Fluid Plate 24B962 Shown Spacer Fluid Plate Key Token Part Numbers Parts Varying by Assembly Fluid Plate Assemblies Heated Mastic CartridgeRegulator Heated Cartridge No Meter Appendix a Advanced Display Module ADM Display OverviewDisplay Details Soft Keys Navigation within Screens Setup Mode Advanced Setup ScreensAdvanced Setup Screen Automation Gateway Setup Screens Gateway Setup Screen 1 DeviceNetGateway Setup Screen 1 EtherNet/IP Gateway Setup Screen 2 EtherNet/IP Gateway Setup Screen 1 Profibus Gateway Setup Screen 2 ProfibusGateway Setup Screen 1 Profinet Gateway Setup Screen 2 Profinet Discrete Gateway Automation Setup Screen Fluid Plate Setup Screens Fluid Plate x, Screen 1 Control SettingsFluid Plate x, Screen 2 Mode Settings Fluid Plate x, Screen 3 Delay Settings Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings Fluid Plate x, Screen 6 Error Type Fluid Plate x, Screen 5 Pressure Sensors Fluid Plate x, Screen 7 Maintenance Advisory Limits Fluid Plate x, Screen 8 Style Swirl Setup Screen Keyboard ScreenFluid Plate x, Screen 9 Swirl Association Run Mode Fluid Plate Home ScreenSwirl Home Screen Current Command Value Active Dispense Fluid Plate x, ScreenFlow Rate Systems with flow Maintenance Mode Dispense Control Modes Fluid Plate x, Screen 3 Maintenance Totalizers Fluid Plate x, Screen 2 Control Center Error Report Screens Swirl X ScreenJob Report Screens Event Report Screens Wire Color Description Pin Type Sub Pin No Appendix B Discrete Gateway Module DGM Connection Details Sub Cable 123792 and Breakout Board Sub Pin No Description Pin Type Voltage Vdc Installed fluid plate, no swirl Subminiature Connector Pin References Pin References DGM Digital Input Isolated Logic ICs DGM Digital Outputs DGM Analog Inputs DGM Analog Outputs Install Fieldbus Connections State Description CommentsRUN Stop Pin Signal Description EtherNet/IPDeviceNet Profibus Fieldbus Connections RTS Automation Inputs signals from PCF See Appendix D I/O Signal Descriptions onCGM I/O Data Map Input Byte Bit Description Zone See CGM Command Interface on Automation Outputs signals to PCF Output Byte Bit Description Zone O96 Command Value O97 O98 3A2098H 129 Read CGM Command Interface Examples Command Interface Timing Diagram Command Interface Read OperationFluid Plate/Swirl Identification Commands Fluid Plate Commands 3A2098H 133 GalUk ###### Ume Liters Mass ###### Lb, ###### kg 3A2098H 135 Swirl Commands Output Bits Read or 264-275 Description Gateway Units Write Units Definitions Unit s String DefinitionStrxy Appendix D I/O Signal Descriptions Automation Inputs Automation Outputs Technical Data Control Center Assembly Technical Data100 240 Vac Assemblies Vdc Assembly Fluid Plate Assembly Technical Data Swirl Dispenser Technical DataCartridge Regulator Mastic Regulator Graco Standard Warranty Graco InformationGraco Headquarters Minneapolis