Control Charts, Purge Using Style | Graco 3A2098H instruction

Operation

Control Charts

Purge Using Style 0

Automation Inputs (PCF Outputs)

Dispense Ready

Dispenser (Fluid Plate) No Alarm

Dispenser (Fluid Plate) No Error

Dispense In Process

Purge In Process

Volume OK

Automation Outputs (PCF Inputs)

Style Bits

Style Strobe

Dispense Valve X On

Dispense Complete

PCF State

Dispense Valve X Open

Purge Using Purge Bit

Automation Inputs (PCF Outputs)

Dispense Ready

Dispenser (Fluid Plate) No Alarm

Dispenser (Fluid Plate) No Error

Dispense In Process

Purge In Process

Automation Outputs (PCF Inputs)

Remote Start / Purge

Dispense Valve X On

PCF State

Dispense Valve X Open

3A2098H

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Image 51

Graco 3A2098H important safety instructions Control Charts, Purge Using Style, Purge Using Purge Bit

Contents

Instructions Parts Important Safety Instructions Contents Appendix a Advanced Display Module ADM Appendix D I/O Signal DescriptionsTechnical Data Related Manuals Description Regulator ModelsStyle/Size Fluid Plate Voltage Description Tor Fluid Plate KitsIncludes Fluid Used by Regula Flow FCM Key Plate Kit Model Expansion Swirl Enclosure Assemblies PrecisionSwirl Orbital Dispenser AssembliesPrecisionSwirl Orbital Dispenser Cable Assemblies Swirl Control DGM Automation Gateway Assemblies Electric Shock Hazard Equipment Misuse Hazard System Configurations Typical Installation Single Swirl, Single Fluid PlateIG Typical Ambient System Installation Key Typical Multiple Fluid Plate System Installation Key Typical Multiple Fluid Plate System Installation Key Overview System OverviewSystem Components Fluid Plate Assembly Overview Ambient Fluid Plate AssemblyHeated Fluid Plate Assembly Connection Sensor Description Rotary SwitchFluid Regulator Fluid Control Module FCM Front View Side View Control Center Assembly OverviewExpansion Swirl Enclosure Front View See LED Diagnostic Information, page 65, for Advanced Display Module ADMCallout Function Discrete Gateway Module DGM Connection Front Back Access Cover RemovedGateway Module Connectors Automation Gateway Module Front Back DGM Function Rotary Switch PositionFront Access Cover Removed Swirl Control DGM Admfcm Key Tokens Overview InstallationBefore Installation Installation Steps Install Control Center Control Center Assembly MeasurementMount Connect Light Tower Accessory Light Tower Signals DescriptionElectrical Connections Mount Assembly Install Fluid Plate AssembliesFluid Plate Assembly Measurement Before Mounting Assembly Cable for Connection Labeled Mount Four-Valve Breakout Kit 24B693Custom Breakout Cable Connects to Splitter FCM Install Command Cable Kit 24B694 Dispense Valve GroundConnect Fluid and Air Lines Air and Fluid Hoses Install Cable Assemblies Cable Installation Diagram Module Description Install Gateway Module InterfaceCGM Status LED Signals Description Fieldbus Communications Gateway Module Discrete Gateway Module DGM Rotary Switch Position Configure System System Setup Configure Control Settings Configure Delay Settings Configure Mode Settings Set Flow Meter K-Factor Configure Flow Meter SettingsConfigure Pressure Loop Settings Flow Meter K-Factors Part Description Configure Errors Adjust Pressure Sensors To set limits Setup Maintenance Schedule/ParametersConfigure Valve to Swirl Association and Motor Error Type To reset a totalizer value Configure Advanced Settings Configure Swirl SettingsConfigure Gateway Settings Setup Styles On/Off Delay Variables Sets the Amount of Time On/Off DelaysDelay On/Off Timing On/Off Delay Variables. For instructions set Initial Startup OperationStartup Load Material Feed System Pressure Drop Maintenance Mode OperationVerify System Operation Set Inlet Pressure Verify Flow Meter Calibration Dispense from Each Valve Manually Adjust Control Loop Parameters Dispense From Maintenance Screen Manually Dispense Fluid Operate Swirl Dispenser From Maintenance Screen Jobs Jobs in Bead ModeJobs in Pressure Mode Automation Control Normal Operation Styles To setup a style Static Precharge Mode Precharge ModesDynamic Precharge Modes Closed Precharge Scaling Value Typical Job Cycle Jobs with Command Cable Dispense Trigger Automation Inputs PCF Outputs Typical Job Cycle Chart Control Charts Purge Using StylePurge Using Purge Bit Error Reset Cancel JobRemote Start Precharge* Gateway Mode Precharge* Display Mode Trigger Using Command Cable Precharge* Valve 1 Mode Trigger Using Command Cable and Gateway Combined Trigger Using Gateway Enable Swirl Dispenser Dispense Valve Air Solenoid Pressure Relief Procedure Shutdown Follow the Pressure Relief Procedure on Job Log USB DataUSB Logs Event Log System Configuration Settings File Custom Language FileCreate Custom Language Strings Download Procedure Upload Procedure Problem Cause Solution Troubleshooting Flow Meter Dispense Valves Gateway Module LED Diagnostic Information Diagnose Errors View Errors Event and Error Codes and Troubleshooting System Events and ErrorsControl Center Events and Errors Fluid Plate Events and Errors WND WED WSDWSD5 WXD WFDWFG EJD EHD EKD Refer to Fluid Plate Assembly Overview Errors Refer to Swirl Control Swirl Events and Errors Electrical MaintenanceMaintenance Schedule Mechanical Advanced Display Module ADM Upgrade Gateway Module SoftwareUpgrade Software Cleaning Upgrade Gateway Module Fieldbus Map Upgrade Fluid Control Module FCM Software Air Filter MaintenanceSwirl Dispensers Remove Flow Meter from Mounting Plate Fluid Plate AssemblyRepair Repair Flow Meter Install Flow Meter on Mounting Plate Replace SolenoidReplace Voltage to Pressure V/P Transducer Replace Fluid Control Module Replace Transducer O-Rings Cartridge Regulator 244734 Shown Repair Fluid Regulator Adjust Display Settings Replace AmplifierCalibrate Amplifier Adjust Amplifier Settings To ReadoutTo Transducer Control Center Assembly Prepare Control Center for RepairReplace Gateway Module Replace Advanced Display Module Replace Swirl Board 16K570 Replace DIN Rail Assembly Replace Fuses 24 Vdc Din Rail Assembly Control Centers Parts Ground Neutral Line Green Blue Brown Control Center and Expansion Swirl Enclosure Parts Part Description Qty Control Center Assembly Parts Fluid Plate Assembly Parts Fluid Plate Assembly Parts Fluid Plate 24B962 Shown Fluid Plate Key Token Part Numbers Spacer No Meter Parts Varying by AssemblyFluid Plate Assemblies Heated Mastic Cartridge Regulator Heated Cartridge Appendix a Advanced Display Module ADM Display OverviewDisplay Details Navigation within Screens Soft Keys Setup Mode Advanced Setup ScreensAdvanced Setup Screen Gateway Setup Screen 2 EtherNet/IP Automation Gateway Setup ScreensGateway Setup Screen 1 DeviceNet Gateway Setup Screen 1 EtherNet/IP Gateway Setup Screen 2 Profinet Gateway Setup Screen 1 ProfibusGateway Setup Screen 2 Profibus Gateway Setup Screen 1 Profinet Discrete Gateway Automation Setup Screen Fluid Plate Setup Screens Fluid Plate x, Screen 1 Control SettingsFluid Plate x, Screen 2 Mode Settings Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings Fluid Plate x, Screen 3 Delay Settings Fluid Plate x, Screen 5 Pressure Sensors Fluid Plate x, Screen 6 Error Type Fluid Plate x, Screen 8 Style Fluid Plate x, Screen 7 Maintenance Advisory Limits Swirl Setup Screen Keyboard ScreenFluid Plate x, Screen 9 Swirl Association Run Mode Fluid Plate Home ScreenSwirl Home Screen Systems with flow Current Command Value Active DispenseFluid Plate x, Screen Flow Rate Dispense Control Modes Maintenance Mode Fluid Plate x, Screen 2 Control Center Fluid Plate x, Screen 3 Maintenance Totalizers Event Report Screens Error Report ScreensSwirl X Screen Job Report Screens Appendix B Discrete Gateway Module DGM Connection Details Wire Color Description Pin Type Sub Pin No Sub Pin No Description Pin Type Voltage Vdc Sub Cable 123792 and Breakout Board Installed fluid plate, no swirl Pin References Subminiature Connector Pin References Isolated Logic ICs DGM Digital Input DGM Digital Outputs DGM Analog Outputs DGM Analog Inputs Stop Install Fieldbus ConnectionsState Description Comments RUN Pin Signal Description EtherNet/IPDeviceNet RTS Profibus Fieldbus Connections Input Byte Bit Description Zone Automation Inputs signals from PCFSee Appendix D I/O Signal Descriptions on CGM I/O Data Map See CGM Command Interface on Output Byte Bit Description Zone Automation Outputs signals to PCF O96 Command Value O97 O98 3A2098H 129 Read Examples CGM Command Interface Fluid Plate Commands Command Interface Timing DiagramCommand Interface Read Operation Fluid Plate/Swirl Identification Commands 3A2098H 133 GalUk ###### Ume Liters Mass ###### Lb, ###### kg 3A2098H 135 Output Bits Read or 264-275 Description Gateway Units Write Swirl Commands Units Definitions Unit s String DefinitionStrxy Automation Inputs Appendix D I/O Signal Descriptions Automation Outputs Technical Data Control Center Assembly Technical Data100 240 Vac Assemblies Vdc Assembly Fluid Plate Assembly Technical Data Swirl Dispenser Technical DataCartridge Regulator Mastic Regulator Graco Standard Warranty Graco InformationGraco Headquarters Minneapolis