Important Safety Instructions
Instructions Parts
 Contents
 Appendix D I/O Signal Descriptions
Technical Data
Related Manuals
Appendix a Advanced Display Module ADM
 Models
Style/Size Fluid Plate
Voltage
Description Regulator
 Fluid Plate Kits
Includes Fluid Used by
Regula Flow FCM Key Plate Kit Model
Description Tor
 Expansion Swirl Enclosure Assemblies
PrecisionSwirl Orbital Dispenser Assemblies
PrecisionSwirl Orbital Dispenser Cable Assemblies
 Automation Gateway Assemblies
Swirl Control DGM
 Electric Shock Hazard
 Equipment Misuse Hazard
 System Configurations
Typical Installation Single Swirl, Single Fluid Plate
IG Typical Ambient System Installation Key
 Typical Multiple Fluid Plate System Installation Key
 Typical Multiple Fluid Plate System Installation Key
 Overview
System Overview
System Components
 Fluid Plate Assembly Overview
Ambient Fluid Plate Assembly
Heated Fluid Plate Assembly
 Rotary Switch
Fluid Regulator
Fluid Control Module FCM
Connection Sensor Description
 Control Center Assembly Overview
Expansion Swirl Enclosure
Front View
Front View Side View
 See LED Diagnostic Information, page 65, for
Advanced Display Module ADM
Callout Function
 Front Back Access Cover Removed
Gateway Module Connectors
Automation Gateway Module
Discrete Gateway Module DGM Connection
 DGM Function Rotary Switch Position
Front Access Cover Removed
Swirl Control DGM
Front Back
 Key Tokens
Admfcm
 Installation
Before Installation
Installation Steps
Overview
 Install Control Center
Control Center Assembly Measurement
Mount
 Connect Light Tower Accessory
Light Tower Signals Description
Electrical Connections
 Install Fluid Plate Assemblies
Fluid Plate Assembly Measurement
Before Mounting Assembly
Mount Assembly
 Mount Four-Valve Breakout Kit 24B693
Custom Breakout Cable
Connects to Splitter
Cable for Connection Labeled
 Install Command Cable Kit 24B694
FCM
 Ground
Connect Fluid and Air Lines
Air and Fluid Hoses
Dispense Valve
 Install Cable Assemblies
 Cable Installation Diagram
 Install Gateway Module Interface
CGM Status LED Signals Description
Fieldbus Communications Gateway Module
Module Description
 DGM Rotary Switch Position
Discrete Gateway Module
 System Setup
Configure System
 Configure Control Settings
 Configure Mode Settings
Configure Delay Settings
 Configure Flow Meter Settings
Configure Pressure Loop Settings
Flow Meter K-Factors Part Description
Set Flow Meter K-Factor
 Adjust Pressure Sensors
Configure Errors
 Setup Maintenance Schedule/Parameters
Configure Valve to Swirl Association and Motor Error Type
To reset a totalizer value
To set limits
 Configure Swirl Settings
Configure Gateway Settings
Setup Styles
Configure Advanced Settings
 On/Off Delays
Delay On/Off Timing
On/Off Delay Variables. For instructions set
On/Off Delay Variables Sets the Amount of Time
 Operation
Startup
Load Material
Initial Startup
 Maintenance Mode Operation
Verify System Operation
Set Inlet Pressure
Feed System Pressure Drop
 Dispense from Each Valve
Verify Flow Meter Calibration
 Dispense From Maintenance Screen
Manually Adjust Control Loop Parameters
 Operate Swirl Dispenser From Maintenance Screen
Manually Dispense Fluid
 Jobs in Bead Mode
Jobs in Pressure Mode
Automation Control Normal Operation
Jobs
 To setup a style
Styles
 Static Precharge Mode
Precharge Modes
Dynamic Precharge Modes
 Closed Precharge Scaling Value
 Jobs with Command Cable Dispense Trigger
Typical Job Cycle
 Typical Job Cycle Chart
Automation Inputs PCF Outputs
 Control Charts
Purge Using Style
Purge Using Purge Bit
 Error Reset
Cancel Job
Remote Start
 Precharge* Display Mode
Precharge* Gateway Mode
 Precharge* Valve 1 Mode
Trigger Using Command Cable
 Trigger Using Gateway
Trigger Using Command Cable and Gateway Combined
 Enable Swirl Dispenser
 Pressure Relief Procedure
Dispense Valve Air Solenoid
 Follow the Pressure Relief Procedure on
Shutdown
 USB Data
USB Logs
Event Log
Job Log
 System Configuration Settings File
Custom Language File
Create Custom Language Strings
 Download Procedure Upload Procedure
 Troubleshooting
Problem Cause Solution
 Flow Meter
 Dispense Valves
 LED Diagnostic Information
Gateway Module
 View Errors
Diagnose Errors
 Event and Error Codes and Troubleshooting
System Events and Errors
Control Center Events and Errors
 Fluid Plate Events and Errors
 WND
 WED
WSD
WSD5
 WFD
WFG
EJD
WXD
 EKD
EHD
 Assembly Overview
Refer to Fluid Plate
 Errors
 Swirl Events and Errors
Refer to Swirl Control
 Maintenance
Maintenance Schedule
Mechanical
Electrical
 Upgrade Gateway Module Software
Upgrade Software
Cleaning
Advanced Display Module ADM
 Upgrade Gateway Module Fieldbus Map
 Upgrade Fluid Control Module FCM Software
Air Filter Maintenance
Swirl Dispensers
 Fluid Plate Assembly
Repair
Repair Flow Meter
Remove Flow Meter from Mounting Plate
 Install Flow Meter on Mounting Plate
Replace Solenoid
Replace Voltage to Pressure V/P Transducer
 Replace Fluid Control Module
 Replace Transducer O-Rings
 Repair Fluid Regulator
Cartridge Regulator 244734 Shown
 Adjust Display Settings
Replace Amplifier
Calibrate Amplifier
 Adjust Amplifier Settings
To Readout
To Transducer
 Control Center Assembly
Prepare Control Center for Repair
Replace Gateway Module
 Replace Swirl Board 16K570
Replace Advanced Display Module
 Replace DIN Rail Assembly
 24 Vdc Din Rail Assembly
Replace Fuses
 Parts
Control Centers
 Control Center and Expansion Swirl Enclosure Parts
Ground Neutral Line Green Blue Brown
 Control Center Assembly Parts
Part Description Qty
 Fluid Plate Assembly Parts
 Fluid Plate Assembly Parts
 Fluid Plate 24B962 Shown
 Spacer
Fluid Plate Key Token Part Numbers
 Parts Varying by Assembly
Fluid Plate Assemblies Heated Mastic Cartridge
Regulator Heated Cartridge
No Meter
 Appendix a Advanced Display Module ADM
Display Overview
Display Details
 Soft Keys
Navigation within Screens
 Setup Mode
Advanced Setup Screens
Advanced Setup Screen
 Automation Gateway Setup Screens
Gateway Setup Screen 1 DeviceNet
Gateway Setup Screen 1 EtherNet/IP
Gateway Setup Screen 2 EtherNet/IP
 Gateway Setup Screen 1 Profibus
Gateway Setup Screen 2 Profibus
Gateway Setup Screen 1 Profinet
Gateway Setup Screen 2 Profinet
 Discrete Gateway Automation Setup Screen
 Fluid Plate Setup Screens
Fluid Plate x, Screen 1 Control Settings
Fluid Plate x, Screen 2 Mode Settings
 Fluid Plate x, Screen 3 Delay Settings
Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings
 Fluid Plate x, Screen 6 Error Type
Fluid Plate x, Screen 5 Pressure Sensors
 Fluid Plate x, Screen 7 Maintenance Advisory Limits
Fluid Plate x, Screen 8 Style
 Swirl Setup Screen
Keyboard Screen
Fluid Plate x, Screen 9 Swirl Association
 Run Mode
Fluid Plate Home Screen
Swirl Home Screen
 Current Command Value Active Dispense
Fluid Plate x, Screen
Flow Rate
Systems with flow
 Maintenance Mode
Dispense Control Modes
 Fluid Plate x, Screen 3 Maintenance Totalizers
Fluid Plate x, Screen 2 Control Center
 Error Report Screens
Swirl X Screen
Job Report Screens
Event Report Screens
 Wire Color Description Pin Type Sub Pin No
Appendix B Discrete Gateway Module DGM Connection Details
 Sub Cable 123792 and Breakout Board
Sub Pin No Description Pin Type Voltage Vdc
 Installed fluid plate, no swirl
 Subminiature Connector Pin References
Pin References
 DGM Digital Input
Isolated Logic ICs
 DGM Digital Outputs
 DGM Analog Inputs
DGM Analog Outputs
 Install Fieldbus Connections
State Description Comments
RUN
Stop
 Pin Signal Description
EtherNet/IP
DeviceNet
 Profibus Fieldbus Connections
RTS
 Automation Inputs signals from PCF
See Appendix D I/O Signal Descriptions on
CGM I/O Data Map
Input Byte Bit Description Zone
 See CGM Command Interface on
 Automation Outputs signals to PCF
Output Byte Bit Description Zone
 O96 Command Value O97 O98
 3A2098H 129
 Read
 CGM Command Interface
Examples
 Command Interface Timing Diagram
Command Interface Read Operation
Fluid Plate/Swirl Identification Commands
Fluid Plate Commands
 3A2098H 133
 GalUk ###### Ume Liters Mass ###### Lb, ###### kg
 3A2098H 135
 Swirl Commands
Output Bits Read or 264-275 Description Gateway Units Write
 Units Definitions
Unit s String Definition
Strxy
 Appendix D I/O Signal Descriptions
Automation Inputs
 Automation Outputs
 Technical Data
Control Center Assembly Technical Data
100 240 Vac Assemblies Vdc Assembly
 Fluid Plate Assembly Technical Data
Swirl Dispenser Technical Data
Cartridge Regulator Mastic Regulator
 Graco Standard Warranty
Graco Information
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