Instructions Parts
Important Safety Instructions
Contents
Appendix a Advanced Display Module ADM
Appendix D I/O Signal Descriptions
Technical Data
Related Manuals
Description Regulator
Models
Style/Size Fluid Plate
Voltage
Description Tor
Fluid Plate Kits
Includes Fluid Used by
Regula Flow FCM Key Plate Kit Model
Expansion Swirl Enclosure Assemblies
PrecisionSwirl Orbital Dispenser Assemblies
PrecisionSwirl Orbital Dispenser Cable Assemblies
Swirl Control DGM
Automation Gateway Assemblies
Electric Shock Hazard
Equipment Misuse Hazard
System Configurations
Typical Installation Single Swirl, Single Fluid Plate
IG Typical Ambient System Installation Key
Typical Multiple Fluid Plate System Installation Key
Typical Multiple Fluid Plate System Installation Key
Overview
System Overview
System Components
Fluid Plate Assembly Overview
Ambient Fluid Plate Assembly
Heated Fluid Plate Assembly
Connection Sensor Description
Rotary Switch
Fluid Regulator
Fluid Control Module FCM
Front View Side View
Control Center Assembly Overview
Expansion Swirl Enclosure
Front View
See LED Diagnostic Information, page 65, for
Advanced Display Module ADM
Callout Function
Discrete Gateway Module DGM Connection
Front Back Access Cover Removed
Gateway Module Connectors
Automation Gateway Module
Front Back
DGM Function Rotary Switch Position
Front Access Cover Removed
Swirl Control DGM
Admfcm
Key Tokens
Overview
Installation
Before Installation
Installation Steps
Install Control Center
Control Center Assembly Measurement
Mount
Connect Light Tower Accessory
Light Tower Signals Description
Electrical Connections
Mount Assembly
Install Fluid Plate Assemblies
Fluid Plate Assembly Measurement
Before Mounting Assembly
Cable for Connection Labeled
Mount Four-Valve Breakout Kit 24B693
Custom Breakout Cable
Connects to Splitter
FCM
Install Command Cable Kit 24B694
Dispense Valve
Ground
Connect Fluid and Air Lines
Air and Fluid Hoses
Install Cable Assemblies
Cable Installation Diagram
Module Description
Install Gateway Module Interface
CGM Status LED Signals Description
Fieldbus Communications Gateway Module
Discrete Gateway Module
DGM Rotary Switch Position
Configure System
System Setup
Configure Control Settings
Configure Delay Settings
Configure Mode Settings
Set Flow Meter K-Factor
Configure Flow Meter Settings
Configure Pressure Loop Settings
Flow Meter K-Factors Part Description
Configure Errors
Adjust Pressure Sensors
To set limits
Setup Maintenance Schedule/Parameters
Configure Valve to Swirl Association and Motor Error Type
To reset a totalizer value
Configure Advanced Settings
Configure Swirl Settings
Configure Gateway Settings
Setup Styles
On/Off Delay Variables Sets the Amount of Time
On/Off Delays
Delay On/Off Timing
On/Off Delay Variables. For instructions set
Initial Startup
Operation
Startup
Load Material
Feed System Pressure Drop
Maintenance Mode Operation
Verify System Operation
Set Inlet Pressure
Verify Flow Meter Calibration
Dispense from Each Valve
Manually Adjust Control Loop Parameters
Dispense From Maintenance Screen
Manually Dispense Fluid
Operate Swirl Dispenser From Maintenance Screen
Jobs
Jobs in Bead Mode
Jobs in Pressure Mode
Automation Control Normal Operation
Styles
To setup a style
Static Precharge Mode
Precharge Modes
Dynamic Precharge Modes
Closed Precharge Scaling Value
Typical Job Cycle
Jobs with Command Cable Dispense Trigger
Automation Inputs PCF Outputs
Typical Job Cycle Chart
Control Charts
Purge Using Style
Purge Using Purge Bit
Error Reset
Cancel Job
Remote Start
Precharge* Gateway Mode
Precharge* Display Mode
Trigger Using Command Cable
Precharge* Valve 1 Mode
Trigger Using Command Cable and Gateway Combined
Trigger Using Gateway
Enable Swirl Dispenser
Dispense Valve Air Solenoid
Pressure Relief Procedure
Shutdown
Follow the Pressure Relief Procedure on
Job Log
USB Data
USB Logs
Event Log
System Configuration Settings File
Custom Language File
Create Custom Language Strings
Download Procedure Upload Procedure
Problem Cause Solution
Troubleshooting
Flow Meter
Dispense Valves
Gateway Module
LED Diagnostic Information
Diagnose Errors
View Errors
Event and Error Codes and Troubleshooting
System Events and Errors
Control Center Events and Errors
Fluid Plate Events and Errors
WND
WED
WSD
WSD5
WXD
WFD
WFG
EJD
EHD
EKD
Refer to Fluid Plate
Assembly Overview
Errors
Refer to Swirl Control
Swirl Events and Errors
Electrical
Maintenance
Maintenance Schedule
Mechanical
Advanced Display Module ADM
Upgrade Gateway Module Software
Upgrade Software
Cleaning
Upgrade Gateway Module Fieldbus Map
Upgrade Fluid Control Module FCM Software
Air Filter Maintenance
Swirl Dispensers
Remove Flow Meter from Mounting Plate
Fluid Plate Assembly
Repair
Repair Flow Meter
Install Flow Meter on Mounting Plate
Replace Solenoid
Replace Voltage to Pressure V/P Transducer
Replace Fluid Control Module
Replace Transducer O-Rings
Cartridge Regulator 244734 Shown
Repair Fluid Regulator
Adjust Display Settings
Replace Amplifier
Calibrate Amplifier
Adjust Amplifier Settings
To Readout
To Transducer
Control Center Assembly
Prepare Control Center for Repair
Replace Gateway Module
Replace Advanced Display Module
Replace Swirl Board 16K570
Replace DIN Rail Assembly
Replace Fuses
24 Vdc Din Rail Assembly
Control Centers
Parts
Ground Neutral Line Green Blue Brown
Control Center and Expansion Swirl Enclosure Parts
Part Description Qty
Control Center Assembly Parts
Fluid Plate Assembly Parts
Fluid Plate Assembly Parts
Fluid Plate 24B962 Shown
Fluid Plate Key Token Part Numbers
Spacer
No Meter
Parts Varying by Assembly
Fluid Plate Assemblies Heated Mastic Cartridge
Regulator Heated Cartridge
Appendix a Advanced Display Module ADM
Display Overview
Display Details
Navigation within Screens
Soft Keys
Setup Mode
Advanced Setup Screens
Advanced Setup Screen
Gateway Setup Screen 2 EtherNet/IP
Automation Gateway Setup Screens
Gateway Setup Screen 1 DeviceNet
Gateway Setup Screen 1 EtherNet/IP
Gateway Setup Screen 2 Profinet
Gateway Setup Screen 1 Profibus
Gateway Setup Screen 2 Profibus
Gateway Setup Screen 1 Profinet
Discrete Gateway Automation Setup Screen
Fluid Plate Setup Screens
Fluid Plate x, Screen 1 Control Settings
Fluid Plate x, Screen 2 Mode Settings
Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings
Fluid Plate x, Screen 3 Delay Settings
Fluid Plate x, Screen 5 Pressure Sensors
Fluid Plate x, Screen 6 Error Type
Fluid Plate x, Screen 8 Style
Fluid Plate x, Screen 7 Maintenance Advisory Limits
Swirl Setup Screen
Keyboard Screen
Fluid Plate x, Screen 9 Swirl Association
Run Mode
Fluid Plate Home Screen
Swirl Home Screen
Systems with flow
Current Command Value Active Dispense
Fluid Plate x, Screen
Flow Rate
Dispense Control Modes
Maintenance Mode
Fluid Plate x, Screen 2 Control Center
Fluid Plate x, Screen 3 Maintenance Totalizers
Event Report Screens
Error Report Screens
Swirl X Screen
Job Report Screens
Appendix B Discrete Gateway Module DGM Connection Details
Wire Color Description Pin Type Sub Pin No
Sub Pin No Description Pin Type Voltage Vdc
Sub Cable 123792 and Breakout Board
Installed fluid plate, no swirl
Pin References
Subminiature Connector Pin References
Isolated Logic ICs
DGM Digital Input
DGM Digital Outputs
DGM Analog Outputs
DGM Analog Inputs
Stop
Install Fieldbus Connections
State Description Comments
RUN
Pin Signal Description
EtherNet/IP
DeviceNet
RTS
Profibus Fieldbus Connections
Input Byte Bit Description Zone
Automation Inputs signals from PCF
See Appendix D I/O Signal Descriptions on
CGM I/O Data Map
See CGM Command Interface on
Output Byte Bit Description Zone
Automation Outputs signals to PCF
O96 Command Value O97 O98
3A2098H 129
Read
Examples
CGM Command Interface
Fluid Plate Commands
Command Interface Timing Diagram
Command Interface Read Operation
Fluid Plate/Swirl Identification Commands
3A2098H 133
GalUk ###### Ume Liters Mass ###### Lb, ###### kg
3A2098H 135
Output Bits Read or 264-275 Description Gateway Units Write
Swirl Commands
Units Definitions
Unit s String Definition
Strxy
Automation Inputs
Appendix D I/O Signal Descriptions
Automation Outputs
Technical Data
Control Center Assembly Technical Data
100 240 Vac Assemblies Vdc Assembly
Fluid Plate Assembly Technical Data
Swirl Dispenser Technical Data
Cartridge Regulator Mastic Regulator
Graco Standard Warranty
Graco Information
Graco Headquarters Minneapolis