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Graco 3A2098H important safety instructions Remote Start, Error Reset, Cancel Job

Models: 3A2098H

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Operation

Control Charts (continued)

Remote Start

Automation Inputs (PCF Outputs)

Dispenser (Fluid Plate) Ready

Dispenser (Fluid Plate) No Alarm

Dispenser (Fluid Plate) No Error

Dispenser (Fluid Plate) Remote Start/Purge in Process

Automation Outputs (PCF Inputs)

Remote Start/Purge

Error Reset

Automation Inputs (PCF Outputs)

Dispenser (Fluid Plate) No Alarm / Dispenser (Fluid Plate) No Error

Automation Outputs (PCF Inputs)

Error Reset

Rising Edge Only

Cancel Job

Automation Inputs (PCF Outputs)

Dispense In Process

Automation Outputs (PCF Inputs)

Error Reset

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3A2098H

Image 52

Graco 3A2098H important safety instructions Remote Start, Error Reset, Cancel Job

Contents

Important Safety Instructions Instructions PartsContents Appendix D I/O Signal Descriptions Technical DataRelated Manuals Appendix a Advanced Display Module ADMModels Style/Size Fluid PlateVoltage Description RegulatorFluid Plate Kits Includes Fluid Used byRegula Flow FCM Key Plate Kit Model Description TorPrecisionSwirl Orbital Dispenser Assemblies Expansion Swirl Enclosure AssembliesPrecisionSwirl Orbital Dispenser Cable Assemblies Automation Gateway Assemblies Swirl Control DGMElectric Shock Hazard Equipment Misuse Hazard Typical Installation Single Swirl, Single Fluid Plate System ConfigurationsIG Typical Ambient System Installation Key Typical Multiple Fluid Plate System Installation Key Typical Multiple Fluid Plate System Installation Key System Overview OverviewSystem Components Ambient Fluid Plate Assembly Fluid Plate Assembly OverviewHeated Fluid Plate Assembly Rotary Switch Fluid RegulatorFluid Control Module FCM Connection Sensor DescriptionControl Center Assembly Overview Expansion Swirl EnclosureFront View Front View Side ViewAdvanced Display Module ADM See LED Diagnostic Information, page 65, forCallout Function Front Back Access Cover Removed Gateway Module ConnectorsAutomation Gateway Module Discrete Gateway Module DGM ConnectionDGM Function Rotary Switch Position Front Access Cover RemovedSwirl Control DGM Front BackKey Tokens AdmfcmInstallation Before InstallationInstallation Steps OverviewControl Center Assembly Measurement Install Control CenterMount Light Tower Signals Description Connect Light Tower AccessoryElectrical Connections Install Fluid Plate Assemblies Fluid Plate Assembly MeasurementBefore Mounting Assembly Mount AssemblyMount Four-Valve Breakout Kit 24B693 Custom Breakout CableConnects to Splitter Cable for Connection LabeledInstall Command Cable Kit 24B694 FCMGround Connect Fluid and Air LinesAir and Fluid Hoses Dispense ValveInstall Cable Assemblies Cable Installation Diagram Install Gateway Module Interface CGM Status LED Signals DescriptionFieldbus Communications Gateway Module Module DescriptionDGM Rotary Switch Position Discrete Gateway ModuleSystem Setup Configure SystemConfigure Control Settings Configure Mode Settings Configure Delay SettingsConfigure Flow Meter Settings Configure Pressure Loop SettingsFlow Meter K-Factors Part Description Set Flow Meter K-FactorAdjust Pressure Sensors Configure ErrorsSetup Maintenance Schedule/Parameters Configure Valve to Swirl Association and Motor Error TypeTo reset a totalizer value To set limitsConfigure Swirl Settings Configure Gateway SettingsSetup Styles Configure Advanced SettingsOn/Off Delays Delay On/Off TimingOn/Off Delay Variables. For instructions set On/Off Delay Variables Sets the Amount of TimeOperation StartupLoad Material Initial StartupMaintenance Mode Operation Verify System OperationSet Inlet Pressure Feed System Pressure DropDispense from Each Valve Verify Flow Meter CalibrationDispense From Maintenance Screen Manually Adjust Control Loop ParametersOperate Swirl Dispenser From Maintenance Screen Manually Dispense FluidJobs in Bead Mode Jobs in Pressure ModeAutomation Control Normal Operation JobsTo setup a style StylesPrecharge Modes Static Precharge ModeDynamic Precharge Modes Closed Precharge Scaling Value Jobs with Command Cable Dispense Trigger Typical Job CycleTypical Job Cycle Chart Automation Inputs PCF OutputsPurge Using Style Control ChartsPurge Using Purge Bit Cancel Job Error ResetRemote Start Precharge* Display Mode Precharge* Gateway ModePrecharge* Valve 1 Mode Trigger Using Command CableTrigger Using Gateway Trigger Using Command Cable and Gateway CombinedEnable Swirl Dispenser Pressure Relief Procedure Dispense Valve Air SolenoidFollow the Pressure Relief Procedure on ShutdownUSB Data USB LogsEvent Log Job LogCustom Language File System Configuration Settings FileCreate Custom Language Strings Download Procedure Upload Procedure Troubleshooting Problem Cause SolutionFlow Meter Dispense Valves LED Diagnostic Information Gateway ModuleView Errors Diagnose ErrorsSystem Events and Errors Event and Error Codes and TroubleshootingControl Center Events and Errors Fluid Plate Events and Errors WND WSD WEDWSD5 WFD WFGEJD WXDEKD EHDAssembly Overview Refer to Fluid PlateErrors Swirl Events and Errors Refer to Swirl ControlMaintenance Maintenance ScheduleMechanical ElectricalUpgrade Gateway Module Software Upgrade SoftwareCleaning Advanced Display Module ADMUpgrade Gateway Module Fieldbus Map Air Filter Maintenance Upgrade Fluid Control Module FCM SoftwareSwirl Dispensers Fluid Plate Assembly RepairRepair Flow Meter Remove Flow Meter from Mounting PlateReplace Solenoid Install Flow Meter on Mounting PlateReplace Voltage to Pressure V/P Transducer Replace Fluid Control Module Replace Transducer O-Rings Repair Fluid Regulator Cartridge Regulator 244734 ShownReplace Amplifier Adjust Display SettingsCalibrate Amplifier To Readout Adjust Amplifier SettingsTo Transducer Prepare Control Center for Repair Control Center AssemblyReplace Gateway Module Replace Swirl Board 16K570 Replace Advanced Display ModuleReplace DIN Rail Assembly 24 Vdc Din Rail Assembly Replace FusesParts Control CentersControl Center and Expansion Swirl Enclosure Parts Ground Neutral Line Green Blue BrownControl Center Assembly Parts Part Description QtyFluid Plate Assembly Parts Fluid Plate Assembly Parts Fluid Plate 24B962 Shown Spacer Fluid Plate Key Token Part NumbersParts Varying by Assembly Fluid Plate Assemblies Heated Mastic CartridgeRegulator Heated Cartridge No MeterDisplay Overview Appendix a Advanced Display Module ADMDisplay Details Soft Keys Navigation within ScreensAdvanced Setup Screens Setup ModeAdvanced Setup Screen Automation Gateway Setup Screens Gateway Setup Screen 1 DeviceNetGateway Setup Screen 1 EtherNet/IP Gateway Setup Screen 2 EtherNet/IPGateway Setup Screen 1 Profibus Gateway Setup Screen 2 ProfibusGateway Setup Screen 1 Profinet Gateway Setup Screen 2 ProfinetDiscrete Gateway Automation Setup Screen Fluid Plate x, Screen 1 Control Settings Fluid Plate Setup ScreensFluid Plate x, Screen 2 Mode Settings Fluid Plate x, Screen 3 Delay Settings Fluid Plate x, Screen 4 Control Loop and Flowmeter SettingsFluid Plate x, Screen 6 Error Type Fluid Plate x, Screen 5 Pressure SensorsFluid Plate x, Screen 7 Maintenance Advisory Limits Fluid Plate x, Screen 8 StyleKeyboard Screen Swirl Setup ScreenFluid Plate x, Screen 9 Swirl Association Fluid Plate Home Screen Run ModeSwirl Home Screen Current Command Value Active Dispense Fluid Plate x, ScreenFlow Rate Systems with flowMaintenance Mode Dispense Control ModesFluid Plate x, Screen 3 Maintenance Totalizers Fluid Plate x, Screen 2 Control CenterError Report Screens Swirl X ScreenJob Report Screens Event Report ScreensWire Color Description Pin Type Sub Pin No Appendix B Discrete Gateway Module DGM Connection DetailsSub Cable 123792 and Breakout Board Sub Pin No Description Pin Type Voltage VdcInstalled fluid plate, no swirl Subminiature Connector Pin References Pin ReferencesDGM Digital Input Isolated Logic ICsDGM Digital Outputs DGM Analog Inputs DGM Analog OutputsInstall Fieldbus Connections State Description CommentsRUN StopEtherNet/IP Pin Signal DescriptionDeviceNet Profibus Fieldbus Connections RTSAutomation Inputs signals from PCF See Appendix D I/O Signal Descriptions onCGM I/O Data Map Input Byte Bit Description ZoneSee CGM Command Interface on Automation Outputs signals to PCF Output Byte Bit Description ZoneO96 Command Value O97 O98 3A2098H 129 Read CGM Command Interface ExamplesCommand Interface Timing Diagram Command Interface Read OperationFluid Plate/Swirl Identification Commands Fluid Plate Commands3A2098H 133 GalUk ###### Ume Liters Mass ###### Lb, ###### kg 3A2098H 135 Swirl Commands Output Bits Read or 264-275 Description Gateway Units WriteUnit s String Definition Units DefinitionsStrxy Appendix D I/O Signal Descriptions Automation InputsAutomation Outputs Control Center Assembly Technical Data Technical Data100 240 Vac Assemblies Vdc Assembly Swirl Dispenser Technical Data Fluid Plate Assembly Technical DataCartridge Regulator Mastic Regulator Graco Information Graco Standard WarrantyGraco Headquarters Minneapolis