Typical Job Cycle Chart | Graco 3A2098H manual

Operation

Typical Job Cycle Chart

NOTE: Swirl can be turned on at any point inside of or outside of a job. Allow time for the swirl to reach desired RPM. If possible, verify Swirl speed through the automa- tion interface prior to opening the dispense valve.

First Job

Second Job

Automation Inputs (PCF Outputs)

Dispense Ready

Dispenser (Fluid Plate) No Alarm

Dispenser (Fluid Plate) No Error

Dispenser (Fluid Plate) In Process

Volume OK

Automation Outputs (PCF Inputs)

Style Bits

Style Strobe

Dispense Valve X On

Dispense Complete

PCF State

Regulator Active (Precharge = 0)

Dispense Valve X Open

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3A2098H

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Graco 3A2098H important safety instructions Typical Job Cycle Chart, Automation Inputs PCF Outputs

Contents

Important Safety Instructions Instructions Parts Contents Related Manuals Appendix D I/O Signal DescriptionsTechnical Data Appendix a Advanced Display Module ADM Voltage ModelsStyle/Size Fluid Plate Description Regulator Regula Flow FCM Key Plate Kit Model Fluid Plate KitsIncludes Fluid Used by Description Tor PrecisionSwirl Orbital Dispenser Cable Assemblies Expansion Swirl Enclosure AssembliesPrecisionSwirl Orbital Dispenser Assemblies Automation Gateway Assemblies Swirl Control DGM Electric Shock Hazard Equipment Misuse Hazard IG Typical Ambient System Installation Key System ConfigurationsTypical Installation Single Swirl, Single Fluid Plate Typical Multiple Fluid Plate System Installation Key Typical Multiple Fluid Plate System Installation Key System Components OverviewSystem Overview Heated Fluid Plate Assembly Fluid Plate Assembly OverviewAmbient Fluid Plate Assembly Fluid Control Module FCM Rotary SwitchFluid Regulator Connection Sensor Description Front View Control Center Assembly OverviewExpansion Swirl Enclosure Front View Side View Callout Function See LED Diagnostic Information, page 65, forAdvanced Display Module ADM Automation Gateway Module Front Back Access Cover RemovedGateway Module Connectors Discrete Gateway Module DGM Connection Swirl Control DGM DGM Function Rotary Switch PositionFront Access Cover Removed Front Back Key Tokens Admfcm Installation Steps InstallationBefore Installation Overview Mount Install Control CenterControl Center Assembly Measurement Electrical Connections Connect Light Tower AccessoryLight Tower Signals Description Before Mounting Assembly Install Fluid Plate AssembliesFluid Plate Assembly Measurement Mount Assembly Connects to Splitter Mount Four-Valve Breakout Kit 24B693Custom Breakout Cable Cable for Connection Labeled Install Command Cable Kit 24B694 FCM Air and Fluid Hoses GroundConnect Fluid and Air Lines Dispense Valve Install Cable Assemblies Cable Installation Diagram Fieldbus Communications Gateway Module Install Gateway Module InterfaceCGM Status LED Signals Description Module Description DGM Rotary Switch Position Discrete Gateway Module System Setup Configure System Configure Control Settings Configure Mode Settings Configure Delay Settings Flow Meter K-Factors Part Description Configure Flow Meter SettingsConfigure Pressure Loop Settings Set Flow Meter K-Factor Adjust Pressure Sensors Configure Errors To reset a totalizer value Setup Maintenance Schedule/ParametersConfigure Valve to Swirl Association and Motor Error Type To set limits Setup Styles Configure Swirl SettingsConfigure Gateway Settings Configure Advanced Settings On/Off Delay Variables. For instructions set On/Off DelaysDelay On/Off Timing On/Off Delay Variables Sets the Amount of Time Load Material OperationStartup Initial Startup Set Inlet Pressure Maintenance Mode OperationVerify System Operation Feed System Pressure Drop Dispense from Each Valve Verify Flow Meter Calibration Dispense From Maintenance Screen Manually Adjust Control Loop Parameters Operate Swirl Dispenser From Maintenance Screen Manually Dispense Fluid Automation Control Normal Operation Jobs in Bead ModeJobs in Pressure Mode Jobs To setup a style Styles Dynamic Precharge Modes Static Precharge ModePrecharge Modes Closed Precharge Scaling Value Jobs with Command Cable Dispense Trigger Typical Job Cycle Typical Job Cycle Chart Automation Inputs PCF Outputs Purge Using Purge Bit Control ChartsPurge Using Style Remote Start Error ResetCancel Job Precharge* Display Mode Precharge* Gateway Mode Precharge* Valve 1 Mode Trigger Using Command Cable Trigger Using Gateway Trigger Using Command Cable and Gateway Combined Enable Swirl Dispenser Pressure Relief Procedure Dispense Valve Air Solenoid Follow the Pressure Relief Procedure on Shutdown Event Log USB DataUSB Logs Job Log Create Custom Language Strings System Configuration Settings FileCustom Language File Download Procedure Upload Procedure Troubleshooting Problem Cause Solution Flow Meter Dispense Valves LED Diagnostic Information Gateway Module View Errors Diagnose Errors Control Center Events and Errors Event and Error Codes and TroubleshootingSystem Events and Errors Fluid Plate Events and Errors WND WSD5 WEDWSD EJD WFDWFG WXD EKD EHD Assembly Overview Refer to Fluid Plate Errors Swirl Events and Errors Refer to Swirl Control Mechanical MaintenanceMaintenance Schedule Electrical Cleaning Upgrade Gateway Module SoftwareUpgrade Software Advanced Display Module ADM Upgrade Gateway Module Fieldbus Map Swirl Dispensers Upgrade Fluid Control Module FCM SoftwareAir Filter Maintenance Repair Flow Meter Fluid Plate AssemblyRepair Remove Flow Meter from Mounting Plate Replace Voltage to Pressure V/P Transducer Install Flow Meter on Mounting PlateReplace Solenoid Replace Fluid Control Module Replace Transducer O-Rings Repair Fluid Regulator Cartridge Regulator 244734 Shown Calibrate Amplifier Adjust Display SettingsReplace Amplifier To Transducer Adjust Amplifier SettingsTo Readout Replace Gateway Module Control Center AssemblyPrepare Control Center for Repair Replace Swirl Board 16K570 Replace Advanced Display Module Replace DIN Rail Assembly 24 Vdc Din Rail Assembly Replace Fuses Parts Control Centers Control Center and Expansion Swirl Enclosure Parts Ground Neutral Line Green Blue Brown Control Center Assembly Parts Part Description Qty Fluid Plate Assembly Parts Fluid Plate Assembly Parts Fluid Plate 24B962 Shown Spacer Fluid Plate Key Token Part Numbers Regulator Heated Cartridge Parts Varying by AssemblyFluid Plate Assemblies Heated Mastic Cartridge No Meter Display Details Appendix a Advanced Display Module ADMDisplay Overview Soft Keys Navigation within Screens Advanced Setup Screen Setup ModeAdvanced Setup Screens Gateway Setup Screen 1 EtherNet/IP Automation Gateway Setup ScreensGateway Setup Screen 1 DeviceNet Gateway Setup Screen 2 EtherNet/IP Gateway Setup Screen 1 Profinet Gateway Setup Screen 1 ProfibusGateway Setup Screen 2 Profibus Gateway Setup Screen 2 Profinet Discrete Gateway Automation Setup Screen Fluid Plate x, Screen 2 Mode Settings Fluid Plate Setup ScreensFluid Plate x, Screen 1 Control Settings Fluid Plate x, Screen 3 Delay Settings Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings Fluid Plate x, Screen 6 Error Type Fluid Plate x, Screen 5 Pressure Sensors Fluid Plate x, Screen 7 Maintenance Advisory Limits Fluid Plate x, Screen 8 Style Fluid Plate x, Screen 9 Swirl Association Swirl Setup ScreenKeyboard Screen Swirl Home Screen Run ModeFluid Plate Home Screen Flow Rate Current Command Value Active DispenseFluid Plate x, Screen Systems with flow Maintenance Mode Dispense Control Modes Fluid Plate x, Screen 3 Maintenance Totalizers Fluid Plate x, Screen 2 Control Center Job Report Screens Error Report ScreensSwirl X Screen Event Report Screens Wire Color Description Pin Type Sub Pin No Appendix B Discrete Gateway Module DGM Connection Details Sub Cable 123792 and Breakout Board Sub Pin No Description Pin Type Voltage Vdc Installed fluid plate, no swirl Subminiature Connector Pin References Pin References DGM Digital Input Isolated Logic ICs DGM Digital Outputs DGM Analog Inputs DGM Analog Outputs RUN Install Fieldbus ConnectionsState Description Comments Stop DeviceNet Pin Signal DescriptionEtherNet/IP Profibus Fieldbus Connections RTS CGM I/O Data Map Automation Inputs signals from PCFSee Appendix D I/O Signal Descriptions on Input Byte Bit Description Zone See CGM Command Interface on Automation Outputs signals to PCF Output Byte Bit Description Zone O96 Command Value O97 O98 3A2098H 129 Read CGM Command Interface Examples Fluid Plate/Swirl Identification Commands Command Interface Timing DiagramCommand Interface Read Operation Fluid Plate Commands 3A2098H 133 GalUk ###### Ume Liters Mass ###### Lb, ###### kg 3A2098H 135 Swirl Commands Output Bits Read or 264-275 Description Gateway Units Write Strxy Units DefinitionsUnit s String Definition Appendix D I/O Signal Descriptions Automation Inputs Automation Outputs 100 240 Vac Assemblies Vdc Assembly Technical DataControl Center Assembly Technical Data Cartridge Regulator Mastic Regulator Fluid Plate Assembly Technical DataSwirl Dispenser Technical Data Graco Headquarters Minneapolis Graco Standard WarrantyGraco Information