Instructions Parts
Important Safety Instructions
 Contents
 Appendix a Advanced Display Module ADM
Appendix D I/O Signal Descriptions
Technical Data
Related Manuals
 Description Regulator
Models
Style/Size Fluid Plate
Voltage
 Description Tor
Fluid Plate Kits
Includes Fluid Used by
Regula Flow FCM Key Plate Kit Model
 PrecisionSwirl Orbital Dispenser Assemblies
Expansion Swirl Enclosure Assemblies
PrecisionSwirl Orbital Dispenser Cable Assemblies
 Swirl Control DGM
Automation Gateway Assemblies
 Electric Shock Hazard
 Equipment Misuse Hazard
 Typical Installation Single Swirl, Single Fluid Plate
System Configurations
IG Typical Ambient System Installation Key
 Typical Multiple Fluid Plate System Installation Key
 Typical Multiple Fluid Plate System Installation Key
 System Overview
Overview
System Components
 Ambient Fluid Plate Assembly
Fluid Plate Assembly Overview
Heated Fluid Plate Assembly
 Connection Sensor Description
Rotary Switch
Fluid Regulator
Fluid Control Module FCM
 Front View Side View
Control Center Assembly Overview
Expansion Swirl Enclosure
Front View
 Advanced Display Module ADM
See LED Diagnostic Information, page 65, for
Callout Function
 Discrete Gateway Module DGM Connection
Front Back Access Cover Removed
Gateway Module Connectors
Automation Gateway Module
 Front Back
DGM Function Rotary Switch Position
Front Access Cover Removed
Swirl Control DGM
 Admfcm
Key Tokens
 Overview
Installation
Before Installation
Installation Steps
 Control Center Assembly Measurement
Install Control Center
Mount
 Light Tower Signals Description
Connect Light Tower Accessory
Electrical Connections
 Mount Assembly
Install Fluid Plate Assemblies
Fluid Plate Assembly Measurement
Before Mounting Assembly
 Cable for Connection Labeled
Mount Four-Valve Breakout Kit 24B693
Custom Breakout Cable
Connects to Splitter
 FCM
Install Command Cable Kit 24B694
 Dispense Valve
Ground
Connect Fluid and Air Lines
Air and Fluid Hoses
 Install Cable Assemblies
 Cable Installation Diagram
 Module Description
Install Gateway Module Interface
CGM Status LED Signals Description
Fieldbus Communications Gateway Module
 Discrete Gateway Module
DGM Rotary Switch Position
 Configure System
System Setup
 Configure Control Settings
 Configure Delay Settings
Configure Mode Settings
 Set Flow Meter K-Factor
Configure Flow Meter Settings
Configure Pressure Loop Settings
Flow Meter K-Factors Part Description
 Configure Errors
Adjust Pressure Sensors
 To set limits
Setup Maintenance Schedule/Parameters
Configure Valve to Swirl Association and Motor Error Type
To reset a totalizer value
 Configure Advanced Settings
Configure Swirl Settings
Configure Gateway Settings
Setup Styles
 On/Off Delay Variables Sets the Amount of Time
On/Off Delays
Delay On/Off Timing
On/Off Delay Variables. For instructions set
 Initial Startup
Operation
Startup
Load Material
 Feed System Pressure Drop
Maintenance Mode Operation
Verify System Operation
Set Inlet Pressure
 Verify Flow Meter Calibration
Dispense from Each Valve
 Manually Adjust Control Loop Parameters
Dispense From Maintenance Screen
 Manually Dispense Fluid
Operate Swirl Dispenser From Maintenance Screen
 Jobs
Jobs in Bead Mode
Jobs in Pressure Mode
Automation Control Normal Operation
 Styles
To setup a style
 Precharge Modes
Static Precharge Mode
Dynamic Precharge Modes
 Closed Precharge Scaling Value
 Typical Job Cycle
Jobs with Command Cable Dispense Trigger
 Automation Inputs PCF Outputs
Typical Job Cycle Chart
 Purge Using Style
Control Charts
Purge Using Purge Bit
 Cancel Job
Error Reset
Remote Start
 Precharge* Gateway Mode
Precharge* Display Mode
 Trigger Using Command Cable
Precharge* Valve 1 Mode
 Trigger Using Command Cable and Gateway Combined
Trigger Using Gateway
 Enable Swirl Dispenser
 Dispense Valve Air Solenoid
Pressure Relief Procedure
 Shutdown
Follow the Pressure Relief Procedure on
 Job Log
USB Data
USB Logs
Event Log
 Custom Language File
System Configuration Settings File
Create Custom Language Strings
 Download Procedure Upload Procedure
 Problem Cause Solution
Troubleshooting
 Flow Meter
 Dispense Valves
 Gateway Module
LED Diagnostic Information
 Diagnose Errors
View Errors
 System Events and Errors
Event and Error Codes and Troubleshooting
Control Center Events and Errors
 Fluid Plate Events and Errors
 WND
 WSD
WED
WSD5
 WXD
WFD
WFG
EJD
 EHD
EKD
 Refer to Fluid Plate
Assembly Overview
 Errors
 Refer to Swirl Control
Swirl Events and Errors
 Electrical
Maintenance
Maintenance Schedule
Mechanical
 Advanced Display Module ADM
Upgrade Gateway Module Software
Upgrade Software
Cleaning
 Upgrade Gateway Module Fieldbus Map
 Air Filter Maintenance
Upgrade Fluid Control Module FCM Software
Swirl Dispensers
 Remove Flow Meter from Mounting Plate
Fluid Plate Assembly
Repair
Repair Flow Meter
 Replace Solenoid
Install Flow Meter on Mounting Plate
Replace Voltage to Pressure V/P Transducer
 Replace Fluid Control Module
 Replace Transducer O-Rings
 Cartridge Regulator 244734 Shown
Repair Fluid Regulator
 Replace Amplifier
Adjust Display Settings
Calibrate Amplifier
 To Readout
Adjust Amplifier Settings
To Transducer
 Prepare Control Center for Repair
Control Center Assembly
Replace Gateway Module
 Replace Advanced Display Module
Replace Swirl Board 16K570
 Replace DIN Rail Assembly
 Replace Fuses
24 Vdc Din Rail Assembly
 Control Centers
Parts
 Ground Neutral Line Green Blue Brown
Control Center and Expansion Swirl Enclosure Parts
 Part Description Qty
Control Center Assembly Parts
 Fluid Plate Assembly Parts
 Fluid Plate Assembly Parts
 Fluid Plate 24B962 Shown
 Fluid Plate Key Token Part Numbers
Spacer
 No Meter
Parts Varying by Assembly
Fluid Plate Assemblies Heated Mastic Cartridge
Regulator Heated Cartridge
 Display Overview
Appendix a Advanced Display Module ADM
Display Details
 Navigation within Screens
Soft Keys
 Advanced Setup Screens
Setup Mode
Advanced Setup Screen
 Gateway Setup Screen 2 EtherNet/IP
Automation Gateway Setup Screens
Gateway Setup Screen 1 DeviceNet
Gateway Setup Screen 1 EtherNet/IP
 Gateway Setup Screen 2 Profinet
Gateway Setup Screen 1 Profibus
Gateway Setup Screen 2 Profibus
Gateway Setup Screen 1 Profinet
 Discrete Gateway Automation Setup Screen
 Fluid Plate x, Screen 1 Control Settings
Fluid Plate Setup Screens
Fluid Plate x, Screen 2 Mode Settings
 Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings
Fluid Plate x, Screen 3 Delay Settings
 Fluid Plate x, Screen 5 Pressure Sensors
Fluid Plate x, Screen 6 Error Type
 Fluid Plate x, Screen 8 Style
Fluid Plate x, Screen 7 Maintenance Advisory Limits
 Keyboard Screen
Swirl Setup Screen
Fluid Plate x, Screen 9 Swirl Association
 Fluid Plate Home Screen
Run Mode
Swirl Home Screen
 Systems with flow
Current Command Value Active Dispense
Fluid Plate x, Screen
Flow Rate
 Dispense Control Modes
Maintenance Mode
 Fluid Plate x, Screen 2 Control Center
Fluid Plate x, Screen 3 Maintenance Totalizers
 Event Report Screens
Error Report Screens
Swirl X Screen
Job Report Screens
 Appendix B Discrete Gateway Module DGM Connection Details
Wire Color Description Pin Type Sub Pin No
 Sub Pin No Description Pin Type Voltage Vdc
Sub Cable 123792 and Breakout Board
 Installed fluid plate, no swirl
 Pin References
Subminiature Connector Pin References
 Isolated Logic ICs
DGM Digital Input
 DGM Digital Outputs
 DGM Analog Outputs
DGM Analog Inputs
 Stop
Install Fieldbus Connections
State Description Comments
RUN
 EtherNet/IP
Pin Signal Description
DeviceNet
 RTS
Profibus Fieldbus Connections
 Input Byte Bit Description Zone
Automation Inputs signals from PCF
See Appendix D I/O Signal Descriptions on
CGM I/O Data Map
 See CGM Command Interface on
 Output Byte Bit Description Zone
Automation Outputs signals to PCF
 O96 Command Value O97 O98
 3A2098H 129
 Read
 Examples
CGM Command Interface
 Fluid Plate Commands
Command Interface Timing Diagram
Command Interface Read Operation
Fluid Plate/Swirl Identification Commands
 3A2098H 133
 GalUk ###### Ume Liters Mass ###### Lb, ###### kg
 3A2098H 135
 Output Bits Read or 264-275 Description Gateway Units Write
Swirl Commands
 Unit s String Definition
Units Definitions
Strxy
 Automation Inputs
Appendix D I/O Signal Descriptions
 Automation Outputs
 Control Center Assembly Technical Data
Technical Data
100 240 Vac Assemblies Vdc Assembly
 Swirl Dispenser Technical Data
Fluid Plate Assembly Technical Data
Cartridge Regulator Mastic Regulator
 Graco Information
Graco Standard Warranty
Graco Headquarters Minneapolis