Instructions Parts
Important Safety Instructions
 Contents
 Technical Data
Appendix D I/O Signal Descriptions
Related Manuals
Appendix a Advanced Display Module ADM
 Style/Size Fluid Plate
Models
Voltage
Description Regulator
 Includes Fluid Used by
Fluid Plate Kits
Regula Flow FCM Key Plate Kit Model
Description Tor
 PrecisionSwirl Orbital Dispenser Cable Assemblies
Expansion Swirl Enclosure Assemblies
PrecisionSwirl Orbital Dispenser Assemblies
 Swirl Control DGM
Automation Gateway Assemblies
 Electric Shock Hazard
 Equipment Misuse Hazard
 IG Typical Ambient System Installation Key
System Configurations
Typical Installation Single Swirl, Single Fluid Plate
 Typical Multiple Fluid Plate System Installation Key
 Typical Multiple Fluid Plate System Installation Key
 System Components
Overview
System Overview
 Heated Fluid Plate Assembly
Fluid Plate Assembly Overview
Ambient Fluid Plate Assembly
 Fluid Regulator
Rotary Switch
Fluid Control Module FCM
Connection Sensor Description
 Expansion Swirl Enclosure
Control Center Assembly Overview
Front View
Front View Side View
 Callout Function
See LED Diagnostic Information, page 65, for
Advanced Display Module ADM
 Gateway Module Connectors
Front Back Access Cover Removed
Automation Gateway Module
Discrete Gateway Module DGM Connection
 Front Access Cover Removed
DGM Function Rotary Switch Position
Swirl Control DGM
Front Back
 Admfcm
Key Tokens
 Before Installation
Installation
Installation Steps
Overview
 Mount
Install Control Center
Control Center Assembly Measurement
 Electrical Connections
Connect Light Tower Accessory
Light Tower Signals Description
 Fluid Plate Assembly Measurement
Install Fluid Plate Assemblies
Before Mounting Assembly
Mount Assembly
 Custom Breakout Cable
Mount Four-Valve Breakout Kit 24B693
Connects to Splitter
Cable for Connection Labeled
 FCM
Install Command Cable Kit 24B694
 Connect Fluid and Air Lines
Ground
Air and Fluid Hoses
Dispense Valve
 Install Cable Assemblies
 Cable Installation Diagram
 CGM Status LED Signals Description
Install Gateway Module Interface
Fieldbus Communications Gateway Module
Module Description
 Discrete Gateway Module
DGM Rotary Switch Position
 Configure System
System Setup
 Configure Control Settings
 Configure Delay Settings
Configure Mode Settings
 Configure Pressure Loop Settings
Configure Flow Meter Settings
Flow Meter K-Factors Part Description
Set Flow Meter K-Factor
 Configure Errors
Adjust Pressure Sensors
 Configure Valve to Swirl Association and Motor Error Type
Setup Maintenance Schedule/Parameters
To reset a totalizer value
To set limits
 Configure Gateway Settings
Configure Swirl Settings
Setup Styles
Configure Advanced Settings
 Delay On/Off Timing
On/Off Delays
On/Off Delay Variables. For instructions set
On/Off Delay Variables Sets the Amount of Time
 Startup
Operation
Load Material
Initial Startup
 Verify System Operation
Maintenance Mode Operation
Set Inlet Pressure
Feed System Pressure Drop
 Verify Flow Meter Calibration
Dispense from Each Valve
 Manually Adjust Control Loop Parameters
Dispense From Maintenance Screen
 Manually Dispense Fluid
Operate Swirl Dispenser From Maintenance Screen
 Jobs in Pressure Mode
Jobs in Bead Mode
Automation Control Normal Operation
Jobs
 Styles
To setup a style
 Dynamic Precharge Modes
Static Precharge Mode
Precharge Modes
 Closed Precharge Scaling Value
 Typical Job Cycle
Jobs with Command Cable Dispense Trigger
 Automation Inputs PCF Outputs
Typical Job Cycle Chart
 Purge Using Purge Bit
Control Charts
Purge Using Style
 Remote Start
Error Reset
Cancel Job
 Precharge* Gateway Mode
Precharge* Display Mode
 Trigger Using Command Cable
Precharge* Valve 1 Mode
 Trigger Using Command Cable and Gateway Combined
Trigger Using Gateway
 Enable Swirl Dispenser
 Dispense Valve Air Solenoid
Pressure Relief Procedure
 Shutdown
Follow the Pressure Relief Procedure on
 USB Logs
USB Data
Event Log
Job Log
 Create Custom Language Strings
System Configuration Settings File
Custom Language File
 Download Procedure Upload Procedure
 Problem Cause Solution
Troubleshooting
 Flow Meter
 Dispense Valves
 Gateway Module
LED Diagnostic Information
 Diagnose Errors
View Errors
 Control Center Events and Errors
Event and Error Codes and Troubleshooting
System Events and Errors
 Fluid Plate Events and Errors
 WND
 WSD5
WED
WSD
 WFG
WFD
EJD
WXD
 EHD
EKD
 Refer to Fluid Plate
Assembly Overview
 Errors
 Refer to Swirl Control
Swirl Events and Errors
 Maintenance Schedule
Maintenance
Mechanical
Electrical
 Upgrade Software
Upgrade Gateway Module Software
Cleaning
Advanced Display Module ADM
 Upgrade Gateway Module Fieldbus Map
 Swirl Dispensers
Upgrade Fluid Control Module FCM Software
Air Filter Maintenance
 Repair
Fluid Plate Assembly
Repair Flow Meter
Remove Flow Meter from Mounting Plate
 Replace Voltage to Pressure V/P Transducer
Install Flow Meter on Mounting Plate
Replace Solenoid
 Replace Fluid Control Module
 Replace Transducer O-Rings
 Cartridge Regulator 244734 Shown
Repair Fluid Regulator
 Calibrate Amplifier
Adjust Display Settings
Replace Amplifier
 To Transducer
Adjust Amplifier Settings
To Readout
 Replace Gateway Module
Control Center Assembly
Prepare Control Center for Repair
 Replace Advanced Display Module
Replace Swirl Board 16K570
 Replace DIN Rail Assembly
 Replace Fuses
24 Vdc Din Rail Assembly
 Control Centers
Parts
 Ground Neutral Line Green Blue Brown
Control Center and Expansion Swirl Enclosure Parts
 Part Description Qty
Control Center Assembly Parts
 Fluid Plate Assembly Parts
 Fluid Plate Assembly Parts
 Fluid Plate 24B962 Shown
 Fluid Plate Key Token Part Numbers
Spacer
 Fluid Plate Assemblies Heated Mastic Cartridge
Parts Varying by Assembly
Regulator Heated Cartridge
No Meter
 Display Details
Appendix a Advanced Display Module ADM
Display Overview
 Navigation within Screens
Soft Keys
 Advanced Setup Screen
Setup Mode
Advanced Setup Screens
 Gateway Setup Screen 1 DeviceNet
Automation Gateway Setup Screens
Gateway Setup Screen 1 EtherNet/IP
Gateway Setup Screen 2 EtherNet/IP
 Gateway Setup Screen 2 Profibus
Gateway Setup Screen 1 Profibus
Gateway Setup Screen 1 Profinet
Gateway Setup Screen 2 Profinet
 Discrete Gateway Automation Setup Screen
 Fluid Plate x, Screen 2 Mode Settings
Fluid Plate Setup Screens
Fluid Plate x, Screen 1 Control Settings
 Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings
Fluid Plate x, Screen 3 Delay Settings
 Fluid Plate x, Screen 5 Pressure Sensors
Fluid Plate x, Screen 6 Error Type
 Fluid Plate x, Screen 8 Style
Fluid Plate x, Screen 7 Maintenance Advisory Limits
 Fluid Plate x, Screen 9 Swirl Association
Swirl Setup Screen
Keyboard Screen
 Swirl Home Screen
Run Mode
Fluid Plate Home Screen
 Fluid Plate x, Screen
Current Command Value Active Dispense
Flow Rate
Systems with flow
 Dispense Control Modes
Maintenance Mode
 Fluid Plate x, Screen 2 Control Center
Fluid Plate x, Screen 3 Maintenance Totalizers
 Swirl X Screen
Error Report Screens
Job Report Screens
Event Report Screens
 Appendix B Discrete Gateway Module DGM Connection Details
Wire Color Description Pin Type Sub Pin No
 Sub Pin No Description Pin Type Voltage Vdc
Sub Cable 123792 and Breakout Board
 Installed fluid plate, no swirl
 Pin References
Subminiature Connector Pin References
 Isolated Logic ICs
DGM Digital Input
 DGM Digital Outputs
 DGM Analog Outputs
DGM Analog Inputs
 State Description Comments
Install Fieldbus Connections
RUN
Stop
 DeviceNet
Pin Signal Description
EtherNet/IP
 RTS
Profibus Fieldbus Connections
 See Appendix D I/O Signal Descriptions on
Automation Inputs signals from PCF
CGM I/O Data Map
Input Byte Bit Description Zone
 See CGM Command Interface on
 Output Byte Bit Description Zone
Automation Outputs signals to PCF
 O96 Command Value O97 O98
 3A2098H 129
 Read
 Examples
CGM Command Interface
 Command Interface Read Operation
Command Interface Timing Diagram
Fluid Plate/Swirl Identification Commands
Fluid Plate Commands
 3A2098H 133
 GalUk ###### Ume Liters Mass ###### Lb, ###### kg
 3A2098H 135
 Output Bits Read or 264-275 Description Gateway Units Write
Swirl Commands
 Strxy
Units Definitions
Unit s String Definition
 Automation Inputs
Appendix D I/O Signal Descriptions
 Automation Outputs
 100 240 Vac Assemblies Vdc Assembly
Technical Data
Control Center Assembly Technical Data
 Cartridge Regulator Mastic Regulator
Fluid Plate Assembly Technical Data
Swirl Dispenser Technical Data
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