Instructions Parts
Important Safety Instructions
Contents
Technical Data
Appendix D I/O Signal Descriptions
Related Manuals
Appendix a Advanced Display Module ADM
Style/Size Fluid Plate
Models
Voltage
Description Regulator
Includes Fluid Used by
Fluid Plate Kits
Regula Flow FCM Key Plate Kit Model
Description Tor
PrecisionSwirl Orbital Dispenser Assemblies
Expansion Swirl Enclosure Assemblies
PrecisionSwirl Orbital Dispenser Cable Assemblies
Swirl Control DGM
Automation Gateway Assemblies
Electric Shock Hazard
Equipment Misuse Hazard
Typical Installation Single Swirl, Single Fluid Plate
System Configurations
IG Typical Ambient System Installation Key
Typical Multiple Fluid Plate System Installation Key
Typical Multiple Fluid Plate System Installation Key
System Overview
Overview
System Components
Ambient Fluid Plate Assembly
Fluid Plate Assembly Overview
Heated Fluid Plate Assembly
Fluid Regulator
Rotary Switch
Fluid Control Module FCM
Connection Sensor Description
Expansion Swirl Enclosure
Control Center Assembly Overview
Front View
Front View Side View
Advanced Display Module ADM
See LED Diagnostic Information, page 65, for
Callout Function
Gateway Module Connectors
Front Back Access Cover Removed
Automation Gateway Module
Discrete Gateway Module DGM Connection
Front Access Cover Removed
DGM Function Rotary Switch Position
Swirl Control DGM
Front Back
Admfcm
Key Tokens
Before Installation
Installation
Installation Steps
Overview
Control Center Assembly Measurement
Install Control Center
Mount
Light Tower Signals Description
Connect Light Tower Accessory
Electrical Connections
Fluid Plate Assembly Measurement
Install Fluid Plate Assemblies
Before Mounting Assembly
Mount Assembly
Custom Breakout Cable
Mount Four-Valve Breakout Kit 24B693
Connects to Splitter
Cable for Connection Labeled
FCM
Install Command Cable Kit 24B694
Connect Fluid and Air Lines
Ground
Air and Fluid Hoses
Dispense Valve
Install Cable Assemblies
Cable Installation Diagram
CGM Status LED Signals Description
Install Gateway Module Interface
Fieldbus Communications Gateway Module
Module Description
Discrete Gateway Module
DGM Rotary Switch Position
Configure System
System Setup
Configure Control Settings
Configure Delay Settings
Configure Mode Settings
Configure Pressure Loop Settings
Configure Flow Meter Settings
Flow Meter K-Factors Part Description
Set Flow Meter K-Factor
Configure Errors
Adjust Pressure Sensors
Configure Valve to Swirl Association and Motor Error Type
Setup Maintenance Schedule/Parameters
To reset a totalizer value
To set limits
Configure Gateway Settings
Configure Swirl Settings
Setup Styles
Configure Advanced Settings
Delay On/Off Timing
On/Off Delays
On/Off Delay Variables. For instructions set
On/Off Delay Variables Sets the Amount of Time
Startup
Operation
Load Material
Initial Startup
Verify System Operation
Maintenance Mode Operation
Set Inlet Pressure
Feed System Pressure Drop
Verify Flow Meter Calibration
Dispense from Each Valve
Manually Adjust Control Loop Parameters
Dispense From Maintenance Screen
Manually Dispense Fluid
Operate Swirl Dispenser From Maintenance Screen
Jobs in Pressure Mode
Jobs in Bead Mode
Automation Control Normal Operation
Jobs
Styles
To setup a style
Precharge Modes
Static Precharge Mode
Dynamic Precharge Modes
Closed Precharge Scaling Value
Typical Job Cycle
Jobs with Command Cable Dispense Trigger
Automation Inputs PCF Outputs
Typical Job Cycle Chart
Purge Using Style
Control Charts
Purge Using Purge Bit
Cancel Job
Error Reset
Remote Start
Precharge* Gateway Mode
Precharge* Display Mode
Trigger Using Command Cable
Precharge* Valve 1 Mode
Trigger Using Command Cable and Gateway Combined
Trigger Using Gateway
Enable Swirl Dispenser
Dispense Valve Air Solenoid
Pressure Relief Procedure
Shutdown
Follow the Pressure Relief Procedure on
USB Logs
USB Data
Event Log
Job Log
Custom Language File
System Configuration Settings File
Create Custom Language Strings
Download Procedure Upload Procedure
Problem Cause Solution
Troubleshooting
Flow Meter
Dispense Valves
Gateway Module
LED Diagnostic Information
Diagnose Errors
View Errors
System Events and Errors
Event and Error Codes and Troubleshooting
Control Center Events and Errors
Fluid Plate Events and Errors
WND
WSD
WED
WSD5
WFG
WFD
EJD
WXD
EHD
EKD
Refer to Fluid Plate
Assembly Overview
Errors
Refer to Swirl Control
Swirl Events and Errors
Maintenance Schedule
Maintenance
Mechanical
Electrical
Upgrade Software
Upgrade Gateway Module Software
Cleaning
Advanced Display Module ADM
Upgrade Gateway Module Fieldbus Map
Air Filter Maintenance
Upgrade Fluid Control Module FCM Software
Swirl Dispensers
Repair
Fluid Plate Assembly
Repair Flow Meter
Remove Flow Meter from Mounting Plate
Replace Solenoid
Install Flow Meter on Mounting Plate
Replace Voltage to Pressure V/P Transducer
Replace Fluid Control Module
Replace Transducer O-Rings
Cartridge Regulator 244734 Shown
Repair Fluid Regulator
Replace Amplifier
Adjust Display Settings
Calibrate Amplifier
To Readout
Adjust Amplifier Settings
To Transducer
Prepare Control Center for Repair
Control Center Assembly
Replace Gateway Module
Replace Advanced Display Module
Replace Swirl Board 16K570
Replace DIN Rail Assembly
Replace Fuses
24 Vdc Din Rail Assembly
Control Centers
Parts
Ground Neutral Line Green Blue Brown
Control Center and Expansion Swirl Enclosure Parts
Part Description Qty
Control Center Assembly Parts
Fluid Plate Assembly Parts
Fluid Plate Assembly Parts
Fluid Plate 24B962 Shown
Fluid Plate Key Token Part Numbers
Spacer
Fluid Plate Assemblies Heated Mastic Cartridge
Parts Varying by Assembly
Regulator Heated Cartridge
No Meter
Display Overview
Appendix a Advanced Display Module ADM
Display Details
Navigation within Screens
Soft Keys
Advanced Setup Screens
Setup Mode
Advanced Setup Screen
Gateway Setup Screen 1 DeviceNet
Automation Gateway Setup Screens
Gateway Setup Screen 1 EtherNet/IP
Gateway Setup Screen 2 EtherNet/IP
Gateway Setup Screen 2 Profibus
Gateway Setup Screen 1 Profibus
Gateway Setup Screen 1 Profinet
Gateway Setup Screen 2 Profinet
Discrete Gateway Automation Setup Screen
Fluid Plate x, Screen 1 Control Settings
Fluid Plate Setup Screens
Fluid Plate x, Screen 2 Mode Settings
Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings
Fluid Plate x, Screen 3 Delay Settings
Fluid Plate x, Screen 5 Pressure Sensors
Fluid Plate x, Screen 6 Error Type
Fluid Plate x, Screen 8 Style
Fluid Plate x, Screen 7 Maintenance Advisory Limits
Keyboard Screen
Swirl Setup Screen
Fluid Plate x, Screen 9 Swirl Association
Fluid Plate Home Screen
Run Mode
Swirl Home Screen
Fluid Plate x, Screen
Current Command Value Active Dispense
Flow Rate
Systems with flow
Dispense Control Modes
Maintenance Mode
Fluid Plate x, Screen 2 Control Center
Fluid Plate x, Screen 3 Maintenance Totalizers
Swirl X Screen
Error Report Screens
Job Report Screens
Event Report Screens
Appendix B Discrete Gateway Module DGM Connection Details
Wire Color Description Pin Type Sub Pin No
Sub Pin No Description Pin Type Voltage Vdc
Sub Cable 123792 and Breakout Board
Installed fluid plate, no swirl
Pin References
Subminiature Connector Pin References
Isolated Logic ICs
DGM Digital Input
DGM Digital Outputs
DGM Analog Outputs
DGM Analog Inputs
State Description Comments
Install Fieldbus Connections
RUN
Stop
EtherNet/IP
Pin Signal Description
DeviceNet
RTS
Profibus Fieldbus Connections
See Appendix D I/O Signal Descriptions on
Automation Inputs signals from PCF
CGM I/O Data Map
Input Byte Bit Description Zone
See CGM Command Interface on
Output Byte Bit Description Zone
Automation Outputs signals to PCF
O96 Command Value O97 O98
3A2098H 129
Read
Examples
CGM Command Interface
Command Interface Read Operation
Command Interface Timing Diagram
Fluid Plate/Swirl Identification Commands
Fluid Plate Commands
3A2098H 133
GalUk ###### Ume Liters Mass ###### Lb, ###### kg
3A2098H 135
Output Bits Read or 264-275 Description Gateway Units Write
Swirl Commands
Unit s String Definition
Units Definitions
Strxy
Automation Inputs
Appendix D I/O Signal Descriptions
Automation Outputs
Control Center Assembly Technical Data
Technical Data
100 240 Vac Assemblies Vdc Assembly
Swirl Dispenser Technical Data
Fluid Plate Assembly Technical Data
Cartridge Regulator Mastic Regulator
Graco Information
Graco Standard Warranty
Graco Headquarters Minneapolis