Automation Gateway Module | Graco 3A2098H specs

Overview

Automation Gateway Module

See the following table for the appropriate rotary switch position for your automation gateway module.

		Gateway Part Number To
PCF Model	User Interface Description	Order	Rotary Switch Position

PFxx0x	Discrete (DGM)	24B681	0

PFxx1x	DeviceNet™ (CGM)	15V759	Any
PFxx2x	EtherNet/IP™ (CGM)	15V760	Any
PFxx3x	PROFIBUS™ (CGM)	15V761	Any
PFxx4x	PROFINET™ (CGM)	15V762	Any

NOTE: See Control Center Assembly Overview on page 16 for automation and swirl control DGM identification.

Front	Back	Front
		(Access Cover Removed)

CA CD

CB			Rotary	Software
	CF		Rotary	Software
CE	CF	CH	Switch	Token Slot

Gateway Module Connectors

PROFINET or EtherNet/IP

CC

DeviceNet

CC

PROFIBUS

CC

Discrete

CG

TI11814A

TI11815A

TI11816A

FIG. 9: Automation Gateway Module Components

Key:
CA	Gateway Module	CG D-Subminiature (D-Sub) Connector (see Appendix
CB	Base	B - Discrete Gateway Module (DGM) Connection
CC	Fieldbus Connector (see Appendix C - Communi-	Details, page 115, for pinout details)
	cations Gateway Module (CGM) Connection	CH CAN Connectors
	Details, page 122, for more information)
CD	Module Connection Screws
CE	Access Cover
CF	Module Status LEDs (see LED Diagnostic Infor-
	mation, page 65)

18

3A2098H

Image 18

Graco 3A2098H Automation Gateway Module, Front Back Access Cover Removed, Gateway Module Connectors

Contents

Important Safety Instructions Instructions Parts Contents Related Manuals Appendix D I/O Signal DescriptionsTechnical Data Appendix a Advanced Display Module ADM Voltage ModelsStyle/Size Fluid Plate Description Regulator Regula Flow FCM Key Plate Kit Model Fluid Plate KitsIncludes Fluid Used by Description Tor Expansion Swirl Enclosure Assemblies PrecisionSwirl Orbital Dispenser AssembliesPrecisionSwirl Orbital Dispenser Cable Assemblies Automation Gateway Assemblies Swirl Control DGM Electric Shock Hazard Equipment Misuse Hazard System Configurations Typical Installation Single Swirl, Single Fluid PlateIG Typical Ambient System Installation Key Typical Multiple Fluid Plate System Installation Key Typical Multiple Fluid Plate System Installation Key Overview System OverviewSystem Components Fluid Plate Assembly Overview Ambient Fluid Plate AssemblyHeated Fluid Plate Assembly Fluid Control Module FCM Rotary SwitchFluid Regulator Connection Sensor Description Front View Control Center Assembly OverviewExpansion Swirl Enclosure Front View Side View See LED Diagnostic Information, page 65, for Advanced Display Module ADMCallout Function Automation Gateway Module Front Back Access Cover RemovedGateway Module Connectors Discrete Gateway Module DGM Connection Swirl Control DGM DGM Function Rotary Switch PositionFront Access Cover Removed Front Back Key Tokens Admfcm Installation Steps InstallationBefore Installation Overview Install Control Center Control Center Assembly MeasurementMount Connect Light Tower Accessory Light Tower Signals DescriptionElectrical Connections Before Mounting Assembly Install Fluid Plate AssembliesFluid Plate Assembly Measurement Mount Assembly Connects to Splitter Mount Four-Valve Breakout Kit 24B693Custom Breakout Cable Cable for Connection Labeled Install Command Cable Kit 24B694 FCM Air and Fluid Hoses GroundConnect Fluid and Air Lines Dispense Valve Install Cable Assemblies Cable Installation Diagram Fieldbus Communications Gateway Module Install Gateway Module InterfaceCGM Status LED Signals Description Module Description DGM Rotary Switch Position Discrete Gateway Module System Setup Configure System Configure Control Settings Configure Mode Settings Configure Delay Settings Flow Meter K-Factors Part Description Configure Flow Meter SettingsConfigure Pressure Loop Settings Set Flow Meter K-Factor Adjust Pressure Sensors Configure Errors To reset a totalizer value Setup Maintenance Schedule/ParametersConfigure Valve to Swirl Association and Motor Error Type To set limits Setup Styles Configure Swirl SettingsConfigure Gateway Settings Configure Advanced Settings On/Off Delay Variables. For instructions set On/Off DelaysDelay On/Off Timing On/Off Delay Variables Sets the Amount of Time Load Material OperationStartup Initial Startup Set Inlet Pressure Maintenance Mode OperationVerify System Operation Feed System Pressure Drop Dispense from Each Valve Verify Flow Meter Calibration Dispense From Maintenance Screen Manually Adjust Control Loop Parameters Operate Swirl Dispenser From Maintenance Screen Manually Dispense Fluid Automation Control Normal Operation Jobs in Bead ModeJobs in Pressure Mode Jobs To setup a style Styles Static Precharge Mode Precharge ModesDynamic Precharge Modes Closed Precharge Scaling Value Jobs with Command Cable Dispense Trigger Typical Job Cycle Typical Job Cycle Chart Automation Inputs PCF Outputs Control Charts Purge Using StylePurge Using Purge Bit Error Reset Cancel JobRemote Start Precharge* Display Mode Precharge* Gateway Mode Precharge* Valve 1 Mode Trigger Using Command Cable Trigger Using Gateway Trigger Using Command Cable and Gateway Combined Enable Swirl Dispenser Pressure Relief Procedure Dispense Valve Air Solenoid Follow the Pressure Relief Procedure on Shutdown Event Log USB DataUSB Logs Job Log System Configuration Settings File Custom Language FileCreate Custom Language Strings Download Procedure Upload Procedure Troubleshooting Problem Cause Solution Flow Meter Dispense Valves LED Diagnostic Information Gateway Module View Errors Diagnose Errors Event and Error Codes and Troubleshooting System Events and ErrorsControl Center Events and Errors Fluid Plate Events and Errors WND WED WSDWSD5 EJD WFDWFG WXD EKD EHD Assembly Overview Refer to Fluid Plate Errors Swirl Events and Errors Refer to Swirl Control Mechanical MaintenanceMaintenance Schedule Electrical Cleaning Upgrade Gateway Module SoftwareUpgrade Software Advanced Display Module ADM Upgrade Gateway Module Fieldbus Map Upgrade Fluid Control Module FCM Software Air Filter MaintenanceSwirl Dispensers Repair Flow Meter Fluid Plate AssemblyRepair Remove Flow Meter from Mounting Plate Install Flow Meter on Mounting Plate Replace SolenoidReplace Voltage to Pressure V/P Transducer Replace Fluid Control Module Replace Transducer O-Rings Repair Fluid Regulator Cartridge Regulator 244734 Shown Adjust Display Settings Replace AmplifierCalibrate Amplifier Adjust Amplifier Settings To ReadoutTo Transducer Control Center Assembly Prepare Control Center for RepairReplace Gateway Module Replace Swirl Board 16K570 Replace Advanced Display Module Replace DIN Rail Assembly 24 Vdc Din Rail Assembly Replace Fuses Parts Control Centers Control Center and Expansion Swirl Enclosure Parts Ground Neutral Line Green Blue Brown Control Center Assembly Parts Part Description Qty Fluid Plate Assembly Parts Fluid Plate Assembly Parts Fluid Plate 24B962 Shown Spacer Fluid Plate Key Token Part Numbers Regulator Heated Cartridge Parts Varying by AssemblyFluid Plate Assemblies Heated Mastic Cartridge No Meter Appendix a Advanced Display Module ADM Display OverviewDisplay Details Soft Keys Navigation within Screens Setup Mode Advanced Setup ScreensAdvanced Setup Screen Gateway Setup Screen 1 EtherNet/IP Automation Gateway Setup ScreensGateway Setup Screen 1 DeviceNet Gateway Setup Screen 2 EtherNet/IP Gateway Setup Screen 1 Profinet Gateway Setup Screen 1 ProfibusGateway Setup Screen 2 Profibus Gateway Setup Screen 2 Profinet Discrete Gateway Automation Setup Screen Fluid Plate Setup Screens Fluid Plate x, Screen 1 Control SettingsFluid Plate x, Screen 2 Mode Settings Fluid Plate x, Screen 3 Delay Settings Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings Fluid Plate x, Screen 6 Error Type Fluid Plate x, Screen 5 Pressure Sensors Fluid Plate x, Screen 7 Maintenance Advisory Limits Fluid Plate x, Screen 8 Style Swirl Setup Screen Keyboard ScreenFluid Plate x, Screen 9 Swirl Association Run Mode Fluid Plate Home ScreenSwirl Home Screen Flow Rate Current Command Value Active DispenseFluid Plate x, Screen Systems with flow Maintenance Mode Dispense Control Modes Fluid Plate x, Screen 3 Maintenance Totalizers Fluid Plate x, Screen 2 Control Center Job Report Screens Error Report ScreensSwirl X Screen Event Report Screens Wire Color Description Pin Type Sub Pin No Appendix B Discrete Gateway Module DGM Connection Details Sub Cable 123792 and Breakout Board Sub Pin No Description Pin Type Voltage Vdc Installed fluid plate, no swirl Subminiature Connector Pin References Pin References DGM Digital Input Isolated Logic ICs DGM Digital Outputs DGM Analog Inputs DGM Analog Outputs RUN Install Fieldbus ConnectionsState Description Comments Stop Pin Signal Description EtherNet/IPDeviceNet Profibus Fieldbus Connections RTS CGM I/O Data Map Automation Inputs signals from PCFSee Appendix D I/O Signal Descriptions on Input Byte Bit Description Zone See CGM Command Interface on Automation Outputs signals to PCF Output Byte Bit Description Zone O96 Command Value O97 O98 3A2098H 129 Read CGM Command Interface Examples Fluid Plate/Swirl Identification Commands Command Interface Timing DiagramCommand Interface Read Operation Fluid Plate Commands 3A2098H 133 GalUk ###### Ume Liters Mass ###### Lb, ###### kg 3A2098H 135 Swirl Commands Output Bits Read or 264-275 Description Gateway Units Write Units Definitions Unit s String DefinitionStrxy Appendix D I/O Signal Descriptions Automation Inputs Automation Outputs Technical Data Control Center Assembly Technical Data100 240 Vac Assemblies Vdc Assembly Fluid Plate Assembly Technical Data Swirl Dispenser Technical DataCartridge Regulator Mastic Regulator Graco Standard Warranty Graco InformationGraco Headquarters Minneapolis