Graco 3A2098H System Configurations

System Configurations

10 3A2098H

System Configurations

Typical Installation - Single Swirl, Single Fluid Plate

Key:

A *Control Center (User Interface)

B *Fluid Plate Assembly

C Applicator/Dispense Valve

D Sealer Automation

E Automation Interface Cable

F *CAN Cable

G Fluid Supply System

H Fluid Supply Hose

J Automation Controller

K *Air Filter Assembly

L◆PrecisionSwirl Orbital Dispenser (Swirl Dispenser)

M◆PrecisionSwirl Cable

* Included

◆ Optional

. 1: Typical Ambient System Installation

Power In

Air Supply

Drop Site

NOTE: Shown with one fluid plate and one swirl dispenser.

Contents

Main 3A2098H Instructions - Parts EN PCF with PrecisionSwirl Precision Dispense System Optional PrecisionSwirl Orbital Dispenser (sold separately) PCF Control Center PCF Fluid Plate Contents Related Manuals ADM Software Part No. 16F528 or 15V769 (see manual 313377) ADM Software Part No. 16K405 (use this manual) Models C Fluid Plate Kits Expansion Swirl Enclosure Assemblies PrecisionSwirl Orbital Dispenser Assemblies PrecisionSwirl Orbital Dispenser Cable Assemblies Automation Gateway Assemblies Swirl Control DGM Automation Gateway (DGM or CGM) Swirl Control DGM Warnings WARNING System Configurations Typical Installation - Single Swirl, Single Fluid Plate Typical Installation - Multiple Fluid Plates, No Swirl Dispensers Typical Installation - Multiple Fluid Plates, Multiple Swirl Dispensers Overview System Overview System shown with one fluid plate and one swirl dispenser Typical Applications System Components Fluid Plate Assembly Overview Fluid Plate Components Cartridge Ambient Mastic Heated Mastic Rotary Switch on FCM Control Center Assembly Overview Expansion Swirl Enclosure Advanced Display Module (ADM) BK Automation Gateway Module Swirl Control DGM Key Tokens FCMADM Installation Before Installation 9. For systems with swirl dispensers, For systems with multiple swirl dispensers, Overview Install Control Center Mount Electrical Connections Connect Light Tower Accessory + - Install Fluid Plate Assemblies If multiple fluid plates, Mount Pinout of FCM Port 1 Page Ground Connect Fluid and Air Lines Install Cable Assemblies 1. For systems with more than one swirl dispenser: For multiple fluid plate systems, 3. 2. For systems with one or more swirl dispensers, Page Install Gateway Module Interface Fieldbus Communications Gateway Module Discrete Gateway Module For single fluid plate systems only: For multiple fluid plate systems: System Setup Overview 10. For systems with swirl d ispensers only: Configure System Configure Control Settings If multiple fluid plates are installed, Configure Mode Settings Configure Delay Settings Configure Flow Meter Settings Configure Pressure Loop Settings Adjust Pressure Sensors Configure Errors Setup Maintenance Schedule/Parameters Configure Valve to Swirl Association and Motor Error Type Page On/Off Delays Operation Startup Initial Startup Standard Startup Load Material Maintenance Mode Operation Verify System Operation Method 1. Using a gram scale = Method 2. Without using a gram scale, visual measure- ment If the regulator outlet pressure does not closely fol- low the desired pressure, Optional: If the regulator outlet pressure oscillates rapidly above and below the commanded pressure, Dispense From Maintenance Screen Operate Swirl Dispenser From Maintenance Screen Automation Control (Normal Operation) Jobs Jobs in Bead Mode Jobs in Pressure Mode Continuously Running Applications Styles Precharge Modes Static Precharge Mode Display Dynamic Precharge Modes Valve 1 Page Typical Job Cycle Jobs with Command Cable Dispense Trigger Typical Job Cycle Chart Control Charts Purge Using Style 0 Purge Using Purge Bit Remote Start Error Reset Cancel Job Precharge* - Gateway Mode Precharge* - Display Mode Precharge* - Valve 1 Mode Trigger Using Command Cable 3x Shaded areas indicate the precharge is active. Trigger Using Command Cable and Gateway (Combined) Trigger Using Command Cable Trigger Using Gateway Enable Swirl Dispenser Pressure Relief Procedure For systems with multiple fluid plates, Shutdown USB Data USB Logs Event Log Job Log Dispense Data Log System Configuration Settings File Custom Language File Create Custom Language Strings Download Procedure Upload Procedure Troubleshooting Fluid Plates Flow Meter Fluid Regulator Dispense Valves Swirl Dispenser Gateway Module LED Diagnostic Information Errors View Errors Diagnose Errors Event and Error Codes and Troubleshooting Control Center Events and Errors System Events and Errors Fluid Plate Events and Errors Page Page Page Page Page Page Swirl Events and Errors Maintenance Prior to performing any maintenance procedures, follow the Pressure Relief Procedure on page 57. * Check Component Manual for more detailed maintenance information. Maintenance Schedule Mechanical Advanced Display Module (ADM) Upgrade Software Cleaning Upgrade Gateway Module Software Upgrade Gateway Module Fieldbus Map Upgrade Fluid Control Module (FCM) Software Air Filter Maintenance Swirl Dispensers Repair Fluid Plate Assembly Prepare Fluid Plate Assembly for Repair Repair Flow Meter Remove Flow Meter from Mounting Plate Install Flow Meter on Mounting Plate Replace Solenoid Replace Voltage to Pressure (V/P) Transducer Replace Fluid Control Module Replace Transducer O-Rings Repair Fluid Regulator Replace Amplifier Calibrate Amplifier ON Control Center Assembly Prepare Control Center for Repair Replace Gateway Module Replace Swirl Board 16K570: Replace Advanced Display Module Replace DIN Rail Assembly Replace Fuses Parts Control Centers Control Center and Expansion Swirl Enclosure Parts 24 VDC units only: 100-240 VAC units only: Ground/ Green Neutral/ Blue Control Center Assembly Parts Fluid Plate Assembly Parts Page Fluid Plate Assembly Parts (continued) Fluid Plate Assembly Parts Replacement Danger and Warning labels, tags, and cards are available at no cost. See Parts Varying by Assembly table, page98, fo r part number and quantity. Only included with fluid plates that use a heated mastic regulator. 98 3A2098H Parts Varying by Assembly --- Not for sale. Appendix A - Advanced Display Module (ADM) Display Overview Setup Mode Functions Run Mode Functions Display Details Soft Keys Navigation within Screens Setup Mode Advanced Setup Screens Automation Gateway Setup Screens Page Discrete Gateway (Automation) Setup Screen Single fluid plate system 2-fluid plate system Fluid Plate Setup Screens . Page Page Keyboard Screen Swirl Setup Screen Run Mode Page Dispense Control Modes Page Page Appendix B - Discrete Gateway Module (DGM) Connection Details D-Sub Cable 123793 D-Sub Cable 123792 and Breakout Board 123783 . NOTE: See Appendix D - I/O Signal Descriptions on page 138. Page Page DGM Digital Input Discrete Gateway Customer Automation DGM Digital Outputs DGM Analog Inputs DGM Analog Outputs + - Appendix C - Communications Gateway Module (CGM) Connection Details Install Fieldbus Connections NS Link/Activity (Link) Connect cables to fieldbus per fieldbus standards. EtherNet/IP DeviceNet Connector (DC) LINK/Activity (Link) DeviceNet 23451 Operation Mode (OP) Status Mode (ST) PROFIBUS Connector (DC) ST . 72: PROFIBUS Fieldbus Connections CGM I/O Data Map See Appendix D - I/O Signal Descriptions on page 138. Automation Inputs (signals from PCF) Page Automation Outputs (signals to PCF) Page Page Page CGM Command Interface Change the purge period setting on fluid plate 1 to 4 minutes. Valve 1 on fluid plate 4 is dis- abled. Page Page Page Page * Maintenance dispensed volume/time can only be set to 0. Swirl Commands Units Definitions Appendix D - I/O Signal Descriptions Automation Inputs See Discrete Gateway (Automation) Setup Screen, page 104. Pressure Units Automation Outputs Technical Data Control Center Assembly Technical Data Fluid Plate Assembly Technical Data Swirl Dispenser Technical Data Graco Standard Warranty Graco Information TO PLACE AN ORDER, For the latest information about Graco products, visit www.graco.com.