Troubleshooting

Flow Meter

 

 

 

 

 

Problem

Cause

Solution

 

 

 

 

 

 

No flow measurement

Flow meter pick-up sensor loose

Tighten flow meter pick-up sensor

 

 

 

 

Flow too low

Verify flow rate is above minimum

 

 

for the installed flow meter

 

 

 

 

Loose wiring

Verify connection from flow meter to

 

 

FCM

 

 

 

 

Damaged flow meter pick-up sensor

Replace pick-up sensor

 

 

 

False measurement

Flow meter not calibrated

Calibrate flow meter, page 42

 

 

 

 

System not grounded properly

Verify system ground

 

 

 

 

Noisy power source

Verify clean power supply power to

 

 

main enclosure

 

 

 

Flow reported is not correct or

Flow meter not calibrated

Calibrate flow meter, page 42

inconsistent

 

 

Flow meter is worn

Replace flow meter

 

 

 

 

Fluid Regulator

 

 

 

 

 

Problem

Cause

Solution

 

 

 

 

 

 

No pressure regulation

Damaged diaphragm

Replace diaphragm

 

 

 

 

Leaking or dirty seat

Replace cartridge, or clean seat

 

 

 

No fluid flow

Damaged valve actuator

Replace valve actuator

 

 

 

Pressure creeps above setting

Metal chip or contamination

Replace cartridge, or clean seat

 

between ball and seat

area

 

 

 

 

Damaged diaphragm

Replace diaphragm

 

 

 

 

Damaged o-ring or improper seal

Replace the o-ring under the seat

 

 

 

 

Damaged or clogged air regulator or

Clear obstruction in line. Service

 

line

regulator if necessary

 

 

 

 

Leaking or dirty seat

Replace cartridge, or clean seat

 

 

 

 

Large change in inlet pressure

Stabilize regulator inlet pressure

 

 

 

Pressure drops below setting

Empty/clogged supply line

Fill/flush supply line

 

 

 

 

Damaged or clogged air regulator or

Clear obstruction in line. Service

 

line

regulator if necessary

 

 

 

 

Using valve beyond its rated flow

Install valve for each spray valve or

 

capacity

dispensing valve

 

 

 

 

Large change in inlet air or fluid

Stabilize air and fluid regulator inlet

 

pressure

pressures

 

 

 

Fluid leaks from spring housing

Loose fluid housing

Tighten the four cap screws

 

 

 

 

Damaged diaphragm

Replace diaphragm

 

 

 

Chatter

Excessive pressure differential be

Reduce pump pressure to not more

 

tween pump and valve

than 2000 psi (14 MPa, 138 bar)

 

 

greater than required valve pres-

 

 

sure.

 

 

 

 

Excessive flow rate

Reduce fluid flow through regulator.

 

 

Connect only one spray gun or dis-

 

 

pense valve to each fluid regulator

 

 

 

3A2098H

63

Page 63
Image 63
Graco 3A2098H important safety instructions Flow Meter