O96 Command Value O97 O98 | Graco 3A2098H specs

Appendix C - Communications Gateway Module (CGM) Connection Details

		Output
	Byte	Bit	Description	Zone

		O96	Command Value - 1
		O97	Command Value - 2
		O98	Command Value - 4
				Fluid
	12	O99	Command Value - 8	Fluid
	12	O100	Command Value - 16	Plate 2
		O100	Command Value - 16	Plate 2
		O101	Command Value - 32
		O102	Command Value - 64
		O103	Command Value - 128
		O104	Command Value - 256
		O105	Command Value - 512
		O106	Command Value - 1024
				Fluid
	13	O107	Command Value - 2048	Fluid
	13	O108	---	Plate 2
		O108	---	Plate 2
		O109	---
		O110	---
		O111	---
		O112	Swirl Command Value - 1
		O113	Swirl Command Value - 2
		O114	Swirl Command Value - 4
	14	O115	Swirl Command Value - 8	Swirl 2
	14	O116	Swirl Command Value - 16	Swirl 2
		O116	Swirl Command Value - 16
		O117	Swirl Command Value - 32
		O118	Swirl Command Value - 64
		O119	Swirl Command Value - 128
		O120	Swirl Command Value - 256
		O121	Swirl Command Value - 512
		O122	Swirl Command Value - 1024
	15	O123	Swirl Command Value - 2048	Swirl 2
	15	O124	---	Swirl 2
		O124	---
		O125	---
		O126	---
		O127	---
		O128	Style Strobe
		O129	Dispense Complete
		O130	Dispense Valve 1 On
				Fluid
	16	O131	Dispense Valve 2 On	Fluid
	16	O132	Dispense Valve 3 On	Plate 3
		O132	Dispense Valve 3 On	Plate 3
		O133	Dispense Valve 4 On
		O134	Error Reset / Cancel Job
		O135	Remote Start / Purge
		O136	Swirl Enable
		O137	---
		O138	---
	17	O139	---	Swirl 3
	17	O140	---	Swirl 3
		O140	---
		O141	---
		O142	---
		O143	---
		O144	Style - 1
		O145	Style - 2
		O146	Style - 4
				Fluid
	18	O147	Style - 8	Fluid
	18	O148	Style - 16	Plate 3
		O148	Style - 16	Plate 3
		O149	Style - 32
		O150	Style - 64
		O151	Style - 128

		Output
	Byte	Bit	Description	Zone

		O152	Dispense Valve 1 Precharge On
		O153	Dispense Valve 2 Precharge On
		O154	Dispense Valve 3 Precharge On
				Fluid
	19	O155	Dispense Valve 4 Precharge On	Fluid
	19	O156	---	Plate 3
		O156	---	Plate 3
		O157	---
		O158	---
		O159	---
		O160	Command Value - 1
		O161	Command Value - 2
		O162	Command Value - 4
				Fluid
	20	O163	Command Value - 8	Fluid
	20	O164	Command Value - 16	Plate 3
		O164	Command Value - 16	Plate 3
		O165	Command Value - 32
		O166	Command Value - 64
		O167	Command Value - 128
		O168	Command Value - 256
		O169	Command Value - 512
		O170	Command Value - 1024
				Fluid
	21	O171	Command Value - 2048	Fluid
	21	O172	---	Plate 3
		O172	---	Plate 3
		O173	---
		O174	---
		O175	---
		O176	Swirl Command Value - 1
		O177	Swirl Command Value - 2
		O178	Swirl Command Value - 4
	22	O179	Swirl Command Value - 8	Swirl 3
	22	O180	Swirl Command Value - 16	Swirl 3
		O180	Swirl Command Value - 16
		O181	Swirl Command Value - 32
		O182	Swirl Command Value - 64
		O183	Swirl Command Value - 128
		O184	Swirl Command Value - 256
		O185	Swirl Command Value - 512
		O186	Swirl Command Value - 1024
	23	O187	Swirl Command Value - 2048	Swirl 3
	23	O188	---	Swirl 3
		O188	---
		O189	---
		O190	---
		O191	---
		O192	Style Strobe
		O193	Dispense Complete
		O194	Dispense Valve 1 On
				Fluid
	24	O195	Dispense Valve 2 On	Fluid
	24	O196	Dispense Valve 3 On	Plate 4
		O196	Dispense Valve 3 On	Plate 4
		O197	Dispense Valve 4 On
		O198	Error Reset / Cancel Job
		O199	Remote Start / Purge
		O200	Swirl Enable
		O201	---
		O202	---
	25	O203	---	Swirl 4
	25	O204	---	Swirl 4
		O204	---
		O205	---
		O206	---
		O207	---

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3A2098H

Image 128

Graco 3A2098H important safety instructions O96 Command Value O97 O98

Contents

Important Safety Instructions Instructions Parts Contents Appendix D I/O Signal Descriptions Technical DataRelated Manuals Appendix a Advanced Display Module ADM Models Style/Size Fluid PlateVoltage Description Regulator Fluid Plate Kits Includes Fluid Used byRegula Flow FCM Key Plate Kit Model Description Tor PrecisionSwirl Orbital Dispenser Cable Assemblies Expansion Swirl Enclosure AssembliesPrecisionSwirl Orbital Dispenser Assemblies Automation Gateway Assemblies Swirl Control DGM Electric Shock Hazard Equipment Misuse Hazard IG Typical Ambient System Installation Key System ConfigurationsTypical Installation Single Swirl, Single Fluid Plate Typical Multiple Fluid Plate System Installation Key Typical Multiple Fluid Plate System Installation Key System Components OverviewSystem Overview Heated Fluid Plate Assembly Fluid Plate Assembly OverviewAmbient Fluid Plate Assembly Rotary Switch Fluid RegulatorFluid Control Module FCM Connection Sensor Description Control Center Assembly Overview Expansion Swirl EnclosureFront View Front View Side View Callout Function See LED Diagnostic Information, page 65, forAdvanced Display Module ADM Front Back Access Cover Removed Gateway Module ConnectorsAutomation Gateway Module Discrete Gateway Module DGM Connection DGM Function Rotary Switch Position Front Access Cover RemovedSwirl Control DGM Front Back Key Tokens Admfcm Installation Before InstallationInstallation Steps Overview Mount Install Control CenterControl Center Assembly Measurement Electrical Connections Connect Light Tower AccessoryLight Tower Signals Description Install Fluid Plate Assemblies Fluid Plate Assembly MeasurementBefore Mounting Assembly Mount Assembly Mount Four-Valve Breakout Kit 24B693 Custom Breakout CableConnects to Splitter Cable for Connection Labeled Install Command Cable Kit 24B694 FCM Ground Connect Fluid and Air LinesAir and Fluid Hoses Dispense Valve Install Cable Assemblies Cable Installation Diagram Install Gateway Module Interface CGM Status LED Signals DescriptionFieldbus Communications Gateway Module Module Description DGM Rotary Switch Position Discrete Gateway Module System Setup Configure System Configure Control Settings Configure Mode Settings Configure Delay Settings Configure Flow Meter Settings Configure Pressure Loop SettingsFlow Meter K-Factors Part Description Set Flow Meter K-Factor Adjust Pressure Sensors Configure Errors Setup Maintenance Schedule/Parameters Configure Valve to Swirl Association and Motor Error TypeTo reset a totalizer value To set limits Configure Swirl Settings Configure Gateway SettingsSetup Styles Configure Advanced Settings On/Off Delays Delay On/Off TimingOn/Off Delay Variables. For instructions set On/Off Delay Variables Sets the Amount of Time Operation StartupLoad Material Initial Startup Maintenance Mode Operation Verify System OperationSet Inlet Pressure Feed System Pressure Drop Dispense from Each Valve Verify Flow Meter Calibration Dispense From Maintenance Screen Manually Adjust Control Loop Parameters Operate Swirl Dispenser From Maintenance Screen Manually Dispense Fluid Jobs in Bead Mode Jobs in Pressure ModeAutomation Control Normal Operation Jobs To setup a style Styles Dynamic Precharge Modes Static Precharge ModePrecharge Modes Closed Precharge Scaling Value Jobs with Command Cable Dispense Trigger Typical Job Cycle Typical Job Cycle Chart Automation Inputs PCF Outputs Purge Using Purge Bit Control ChartsPurge Using Style Remote Start Error ResetCancel Job Precharge* Display Mode Precharge* Gateway Mode Precharge* Valve 1 Mode Trigger Using Command Cable Trigger Using Gateway Trigger Using Command Cable and Gateway Combined Enable Swirl Dispenser Pressure Relief Procedure Dispense Valve Air Solenoid Follow the Pressure Relief Procedure on Shutdown USB Data USB LogsEvent Log Job Log Create Custom Language Strings System Configuration Settings FileCustom Language File Download Procedure Upload Procedure Troubleshooting Problem Cause Solution Flow Meter Dispense Valves LED Diagnostic Information Gateway Module View Errors Diagnose Errors Control Center Events and Errors Event and Error Codes and TroubleshootingSystem Events and Errors Fluid Plate Events and Errors WND WSD5 WEDWSD WFD WFGEJD WXD EKD EHD Assembly Overview Refer to Fluid Plate Errors Swirl Events and Errors Refer to Swirl Control Maintenance Maintenance ScheduleMechanical Electrical Upgrade Gateway Module Software Upgrade SoftwareCleaning Advanced Display Module ADM Upgrade Gateway Module Fieldbus Map Swirl Dispensers Upgrade Fluid Control Module FCM SoftwareAir Filter Maintenance Fluid Plate Assembly RepairRepair Flow Meter Remove Flow Meter from Mounting Plate Replace Voltage to Pressure V/P Transducer Install Flow Meter on Mounting PlateReplace Solenoid Replace Fluid Control Module Replace Transducer O-Rings Repair Fluid Regulator Cartridge Regulator 244734 Shown Calibrate Amplifier Adjust Display SettingsReplace Amplifier To Transducer Adjust Amplifier SettingsTo Readout Replace Gateway Module Control Center AssemblyPrepare Control Center for Repair Replace Swirl Board 16K570 Replace Advanced Display Module Replace DIN Rail Assembly 24 Vdc Din Rail Assembly Replace Fuses Parts Control Centers Control Center and Expansion Swirl Enclosure Parts Ground Neutral Line Green Blue Brown Control Center Assembly Parts Part Description Qty Fluid Plate Assembly Parts Fluid Plate Assembly Parts Fluid Plate 24B962 Shown Spacer Fluid Plate Key Token Part Numbers Parts Varying by Assembly Fluid Plate Assemblies Heated Mastic CartridgeRegulator Heated Cartridge No Meter Display Details Appendix a Advanced Display Module ADMDisplay Overview Soft Keys Navigation within Screens Advanced Setup Screen Setup ModeAdvanced Setup Screens Automation Gateway Setup Screens Gateway Setup Screen 1 DeviceNetGateway Setup Screen 1 EtherNet/IP Gateway Setup Screen 2 EtherNet/IP Gateway Setup Screen 1 Profibus Gateway Setup Screen 2 ProfibusGateway Setup Screen 1 Profinet Gateway Setup Screen 2 Profinet Discrete Gateway Automation Setup Screen Fluid Plate x, Screen 2 Mode Settings Fluid Plate Setup ScreensFluid Plate x, Screen 1 Control Settings Fluid Plate x, Screen 3 Delay Settings Fluid Plate x, Screen 4 Control Loop and Flowmeter Settings Fluid Plate x, Screen 6 Error Type Fluid Plate x, Screen 5 Pressure Sensors Fluid Plate x, Screen 7 Maintenance Advisory Limits Fluid Plate x, Screen 8 Style Fluid Plate x, Screen 9 Swirl Association Swirl Setup ScreenKeyboard Screen Swirl Home Screen Run ModeFluid Plate Home Screen Current Command Value Active Dispense Fluid Plate x, ScreenFlow Rate Systems with flow Maintenance Mode Dispense Control Modes Fluid Plate x, Screen 3 Maintenance Totalizers Fluid Plate x, Screen 2 Control Center Error Report Screens Swirl X ScreenJob Report Screens Event Report Screens Wire Color Description Pin Type Sub Pin No Appendix B Discrete Gateway Module DGM Connection Details Sub Cable 123792 and Breakout Board Sub Pin No Description Pin Type Voltage Vdc Installed fluid plate, no swirl Subminiature Connector Pin References Pin References DGM Digital Input Isolated Logic ICs DGM Digital Outputs DGM Analog Inputs DGM Analog Outputs Install Fieldbus Connections State Description CommentsRUN Stop DeviceNet Pin Signal DescriptionEtherNet/IP Profibus Fieldbus Connections RTS Automation Inputs signals from PCF See Appendix D I/O Signal Descriptions onCGM I/O Data Map Input Byte Bit Description Zone See CGM Command Interface on Automation Outputs signals to PCF Output Byte Bit Description Zone O96 Command Value O97 O98 3A2098H 129 Read CGM Command Interface Examples Command Interface Timing Diagram Command Interface Read OperationFluid Plate/Swirl Identification Commands Fluid Plate Commands 3A2098H 133 GalUk ###### Ume Liters Mass ###### Lb, ###### kg 3A2098H 135 Swirl Commands Output Bits Read or 264-275 Description Gateway Units Write Strxy Units DefinitionsUnit s String Definition Appendix D I/O Signal Descriptions Automation Inputs Automation Outputs 100 240 Vac Assemblies Vdc Assembly Technical DataControl Center Assembly Technical Data Cartridge Regulator Mastic Regulator Fluid Plate Assembly Technical DataSwirl Dispenser Technical Data Graco Headquarters Minneapolis Graco Standard WarrantyGraco Information