Southbend SB1022, SB1021 manual Metal Cutting Bandsaw

Page 1

14" METAL CUTTING BANDSAW

MODEL SB1021 - SINGLE PHASE

MODEL SB1022 - THREE PHASE

Copyright © August, 2009

For Machines Mfg. Since 8/09

Image 1

Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Oper ation IdentiﬁcationMachine Speciﬁcations Machine SpeciﬁcationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewUnpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Inspections Adjustments AssemblyInitial Lubrication Bolting to Concrete FloorsSB1021 110V Prewired Power Source Power ConnectionSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTo test run your machine Test RunOperation Overview Variable speed handwheel ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tensioning Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide post⁄16 Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Cleaning Maintenance ScheduleDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsTo check/tension/replace the V-belts To redress the rubber tiresBlade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentPinion Gear Backlash To adjust the lead screw collars to reduce backlashLeadscrew End Play To reduce the pinion gear backlashSymptom Possible Cause Possible Solution TroubleshootingBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWelding Unit SB1021/2 Control Panel & Welding UnitElectrical Panel SB1021 110V Electrical Panel, Motor & CordSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power TransformerLower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts ListUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical CabinetWelder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine LabelsWarranty #TRCRBLTSJB12079