Southbend SB1022, SB1021 manual Blade Selection section beginning on

Page 41

For Machines Mfg. Since 8/09

T R O U B L E S H O O T I N G

Model SB1021/SB1022

Symptom

Possible Cause

Possible Solution

Machine stalls

1.

Too much pressure when feeding

1.

Reduce pressure when feeding workpiece.

or slows when

 

workpiece.

 

 

operating.

2.

Motor is wired out of phase

2.

Swap two power incoming power leads (see Page

 

 

 

(SB1022 only).

 

47).

3.Workpiece is warped and binding 3. Fabricate a jig for better workpiece control. blade.

4.Blade is not correct for material 4. Use the correct blade for the operation. Refer to

 

being cut.

 

Blade Selection section beginning on Page 20.

5.

Belt(s) slipping.

5.

Tension/replace belt(s); ensure pulleys are aligned.

6.

Motor overheated.

6.

Let cool, clean motor, and reduce workload.

7.

Run capacitor at fault (SB1021

7.

Test/repair/replace.

 

only).

 

 

8.Pulley or sprocket slipping on shaft. 8. Replace pulley and key or set screw. Replace shaft

if worn.

9.Motor connection wired incorrectly. 9. Review wiring diagram on motor cover; correct wire connections.

10.Contactor has poor contacts.10. Test all legs for power, test field coil and replace if

at fault.

11.Centrifugal switch at fault (SB1021 11. Adjust/replace centrifugal switch if available. only).

 

12.

Motor at fault.

12.

Test for shorted windings, bad bearings and repair

 

 

 

 

or replace.

 

 

 

 

 

 

 

 

 

 

Handwheel has

1.

Leadscrew is dirty or lacks proper

1.

Clean and lubricate the leadscrew (see Page 33).

excessive backlash,

 

lubrication.

 

 

endplay, binds, or

2.

Pinion gears out of adjustment.

2.

Re-adjust pinion gears to reduce backlash (see

is difficult to move.

 

 

 

Page 37).

 

 

 

 

3.Bearing or leadscrew collar is worn 3. Replace bearing or readjust leadscrew collar (see

or loose.

Page 37).

4.Linkage bolts, pins, and holes are 4. Replace linkage bolts, pins, and re-bush any worn

loose or worn.

pin holes.

5.Leadscrew or leadscrew nut worn. 5. Replace leadscrew or leadscrew nut.

Cuts are not square

1.

Pointer or scale not calibrated or

1.

Zero table to blade and realign scale pointers (see

or the intended

 

loose table.

 

Page 35). Tighten any loose fasteners.

angle is incorrect.

2.

Table guide post is loose or out of

2.

Tighten any loose hardware or lock levers. Align the

 

 

 

alignment.

 

guide post (see Page 36).

 

 

 

 

 

 

 

 

 

 

Grinder does not

1.

Wiring or ON/OFF switch at fault

1.

Repair wiring or replace grinder switch.

work.

2.

Motor at fault.

2.

Replace motor.

 

 

 

 

 

 

 

 

 

 

 

Work lamp or

1.

Bulb, wiring, or switch at fault.

1.

Replace bulb, repair wiring, replace switch.

welding lamp does

2.

Transformer is at fault.

2.

Replace transformer.

not work

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welder is

1.

Operator error.

1.

Use welder as outlined in operations section and

inoperative or

 

 

 

practice on scrap blades (see Page 28).

welds poorly.

2.

Wiring or welding switch at fault.

2.

Repair wiring or replace welding switch.

 

 

3.

Welder transformer at fault.

3.

Replace welder transformer.

 

 

 

 

 

-39-

Image 41
Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine Oper ation IdentificationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Unpacking Preparation OverviewThings Youll Need Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting Inspections Adjustments AssemblyInitial Lubrication Bolting to Concrete FloorsSB1021 110V Prewired Power Source Power ConnectionSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTo test run your machine Test RunOperation Overview Variable speed handwheel ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tensioning Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide post⁄16 Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Dressing Grinding Wheel Maintenance ScheduleCleaning Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsTo check/tension/replace the V-belts To redress the rubber tiresBlade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentPinion Gear Backlash To adjust the lead screw collars to reduce backlashLeadscrew End Play To reduce the pinion gear backlashSymptom Possible Cause Possible Solution TroubleshootingBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWelding Unit SB1021/2 Control Panel & Welding UnitElectrical Panel SB1021 110V Electrical Panel, Motor & CordSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power TransformerLower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts ListUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical CabinetWelder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine LabelsWarranty #TRCRBLTSJB12079