Southbend SB1022, SB1021 manual Welder & Control Panel Breakdown

Page 61

For Machines Mfg. Since 8/09

P A R T S

Model SB1021/SB1022

Welder & Control Panel Breakdown

REF

PART #

DESCRIPTION

500

PSB1021500

CAM

501

PW03M

FLAT WASHER 6MM

502

PN01M

HEX NUT M6-1

503

PSB1021503

SPRING ARM

504

PSB1021504

SPACER

505

PCAP01M

CAP SCREW M6-1 X 16

506

PCAP38M

CAP SCREW M5-.8 X 25

507

PSB1021507

LOWER EXTENSION SPRING

508

PN06M

HEX NUT M5-.8

509

PS48

PHLP HD SCR 5-40 x 3/4

510

PLW11

LOCK WASHER #5

511

PSB1021511

SWITCH

512

PSB1021512

SLIDE SEAT

513

PCAP38M

CAP SCREW M5-.8 X 25

514

PSB1021514

UPPER EXTENSION SPRING

515

PCAP03M

CAP SCREW M5-.8 X 8

516

PW02M

FLAT WASHER 5MM

517

PLW01M

LOCK WASHER 5MM

518

PSB1021518

SLIDE BLOCK

519

PSB1021519

ANNEAL SWITCH

520

PSB1021520

ANNEAL SWITCH BRACKET

521

PSB1021521

WELD SWITCH

522

PCAP24M

CAP SCREW M5-.8 X 16

523

PW02M

FLAT WASHER 5MM

524

PSB1021524

INSULATING WASHER 5MM

525

PSB1021525

INSULATING SPACER 5MM

526

PSB1021526

WELDING TRANSFORMER

527

PN06M

HEX NUT M5-.8

528

PFH30M

FLAT HD SCR M5-.8 X 8

529

PSB1021529

GRINDER CAPACITOR

530

PSB1021530

GRINDER MOTOR

531

PSB1021531

TOGGLE SWITCH

532

PSB1021532

OFF SWITCH

533

PSB1021533

POWER LAMP

534

PSB1021534

ON SWITCH

REF

PART #

DESCRIPTION

535

PSB1021535

TOGGLE SWITCH

536

PSB1021536

CONTROL PANEL

537

PS09M

PHLP HD SCR M5-.8 X 10

543

PSB1021543

LAMP COVER

544

PS09M

PHLP HD SCR M5-.8 X 10

545

PSB1021545

WELDING PANEL

547

PSB1021547

RIVET M2 X 6

548

PSB1021548

WELDING CONTROL PANEL

549 PSB1021549

PRESSURE KNOB

550 PSB1021550

SPRING ARM BRACKET

553

PFH01M

FLAT HD SCR M5-.8 X 15

554 PFH05M

FLAT HD SCR M5-.8 X 12

555

PSB1021555

JAW INSULATOR

556 PSB1021556

CAM PIVOT SHAFT

557

PSB1021557

RIGHT ELECTRODE

558

PCAP33M

CAP SCREW M5-.8 X 12

559

PSB1021559

RIGHT LOWER JAW

560

PSB1021560

RIGHT CONNECTING PLATE

561

PCAP97M

CAP SCREW M5-.8 X 6

562

PLW01M

LOCK WASHER 5MM

563

PSB1021563

SPECIAL SCREW M8-1.25 X 16

564

PR73M

EXT RETAINING RING 5MM

565

PSB1021565

RIGHT CLAMP LEVER

566

PSB1021566

KNOB

567

PSB1021567

LEFT CLAMP LEVER

569 PSB1021569

LEFT LOWER JAW

570

PSB1021570

LEFT CONNECTING PLATE

571

PSB1021571

LEFT ELECTRODE

572 PFH07M

FLAT HD SCR M5-.8 X 10

573 PSB1021573

GUARD RETAINING RING

574 PSB1021574

GRINDING WHEEL GUARD

575

PN05

HEX NUT 1/4-20

576

PW06

FLAT WASHER 1/4

577

PSB1021577

GRINDING WHEEL 1/4 X 5/8 X 2-1/2

581

PSB1021581

WELDING INSTRUCTION PLATE

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Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Oper ation IdentificationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewUnpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Inspections Adjustments AssemblyInitial Lubrication Bolting to Concrete FloorsSB1021 110V Prewired Power Source Power ConnectionSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTo test run your machine Test RunOperation Overview Variable speed handwheel ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tensioning Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide post⁄16 Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Cleaning Maintenance ScheduleDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsTo check/tension/replace the V-belts To redress the rubber tiresBlade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentPinion Gear Backlash To adjust the lead screw collars to reduce backlashLeadscrew End Play To reduce the pinion gear backlashSymptom Possible Cause Possible Solution TroubleshootingBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWelding Unit SB1021/2 Control Panel & Welding UnitElectrical Panel SB1021 110V Electrical Panel, Motor & CordSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power TransformerLower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts ListUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical CabinetWelder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine LabelsWarranty #TRCRBLTSJB12079
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