Southbend SB1022, SB1021 manual Preparation Overview, Things Youll Need, Unpacking

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For Machines Mfg. Since 8/09

P R E P A R A T I O N

Model SB1021/SB1022

Preparation Overview

The purpose of the preparation section is to help you prepare your machine for operation.

The typical preparation process is as follows:

1.Unpack the machine and inventory the contents of the box/crate.

2.Clean the machine and its components.

3.Identify an acceptable location for the machine and move it to that location.

4.Level the machine and either bolt it to the floor or place it on mounts.

5.Assemble the loose components and make any necessary adjustments or inspections to ensure the machine is ready for operation.

6.Connect the machine to the power source.

7.Test run the machine to make sure it functions properly and is ready for operation.

Things You'll Need

During the setup process, operation, and maintenance of your machine, you'll need the following items:

For Lifting

ss!!FORKLIFT ORLOTHERTPOWERRLIFTINGHDEVICE rated for the weight of the machine.

ss,IFTINGT3TRAP or Chain (rated for at least 1000 lbs.)

For Power Connection

ss!!QUALIFIEDLELECTRICIAN TO ENSURETARSAFE and code-compliant connection to the power source. (Refer to Page 16 for details.)

For Assembly

ssCotton Rags

ssMineral Spirits ss 3AFETY 'LASSES

ss Oil Can with any General Machine Oil ss Blade Tension Tool

ss Grease Gun with any API GL 2 Grease ss Stiff Grease Brush

ss Phillips Screwdriver #2

ss &LOORO-OUNTING (ARDWAREI!S .EEDED ss Hex Wrench 5mm

ss Hex Wrench 6mm

ss Combo Wrench 1 2" or Ratchet and 1 2" Socket

Unpacking

This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent.

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Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Oper ation IdentificationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewUnpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Inspections Adjustments AssemblyInitial Lubrication Bolting to Concrete FloorsSB1021 110V Prewired Power Source Power ConnectionSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTo test run your machine Test RunOperation Overview Variable speed handwheel ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tensioning Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide post⁄16 Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Cleaning Maintenance ScheduleDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsTo check/tension/replace the V-belts To redress the rubber tiresBlade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentPinion Gear Backlash To adjust the lead screw collars to reduce backlashLeadscrew End Play To reduce the pinion gear backlashSymptom Possible Cause Possible Solution TroubleshootingBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWelding Unit SB1021/2 Control Panel & Welding UnitElectrical Panel SB1021 110V Electrical Panel, Motor & CordSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power TransformerLower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts ListUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical CabinetWelder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine LabelsWarranty #TRCRBLTSJB12079