Southbend SB1021, SB1022 manual Blade Selection, Blade Terminology, Blade Length, Blade Width

Page 22

Model SB1021/SB1022

O P E R A T I O N

For Machines Mfg. Since 8/09

Blade Selection

Selecting the right blade for the cut requires a knowledge of various blade characteristics.

Blade Terminology

Alternate

Wavy

Raker

Figure 9. Bandsaw blade terminology.

A.Kerf: The amount of material removed by the blade during cutting.

B.Tooth Set: The amount each tooth is bent left or right from the blade.

C.Gauge: The thickness of the blade.

D.Blade Width: The widest point of the blade measured from the tip of the tooth to the back edge of the blade.

E.Tooth Rake: The angle of the tooth face from a line perpendicular to the length of the blade.

F.Gullet Depth: The distance from the tooth tip to the bottom of the curved area (gullet).

G.Tooth Pitch: The distance between tooth tips.

H.Blade Back: The distance between the bottom of the gullet and the back edge of the blade.

I.Blade Pitch or TPI: The number of teeth per inch measured from gullet to gullet.

Blade Length

Measured by the blade circumference, blade lengths are usually unique to the brand of your bandsaw and the distance between the wheels.

Model

Blade Length Range

SB1021/SB1022

................................ 11814"–11912"

Blade Width

Measured from the back of the blade to the tip of the blade tooth (the widest point), blade width is often the first consideration given to blade selection. Blade width dictates the largest and smallest curve that can be cut, as well as how accurately it can cut a straight line—generally the wider the blade, the straighter it will cut.

Model

Blade Width Range

SB1021/SB1022

............................................ 18"–12"

Always pick the blade width that best suits your operation.

Curve Cutting: Use the chart in Figure 10 to choose the correct blade for curve cutting. Determine the smallest radius curve that will be cut on your workpiece and use the corresponding blade width.

The list below shows the minimum radius that can be cut by each blade width.

Width

Radius

18"

18"

316"

38"

14''

58''

38''

114''

12''

212''

Figure 10. Blade width radii.

-20-

Image 22
Contents Metal Cutting Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification Oper ationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewUnpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Initial Lubrication AssemblyInspections Adjustments Bolting to Concrete FloorsSB1021 220V Power Source Power ConnectionSB1021 110V Prewired Power Source SB1022 220V 3-Phase Power SourceTest Run To test run your machineOperation Overview Controls Variable speed handwheelBlade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchTo replace the blade Blade ChangesBlade Tensioning To correctly tension the bladeBlade Care Blade BreakageBlade Care & Break-In Blade Break-InBlade Speed Chart Chip Inspection ChartPositioning Guide Post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides To properly position the guide post⁄16 To tilt the table left or right Tilting TableBlade Welding To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Cleaning Maintenance ScheduleDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationTo check/tension/replace the V-belts BeltsDressing Rubber Tires To redress the rubber tiresTable Calibration To adjust the upper wheel for blade trackingBlade Tracking To calibrate the table to zeroGuide Post Alignment To align the guide postLeadscrew End Play To adjust the lead screw collars to reduce backlashPinion Gear Backlash To reduce the pinion gear backlashTroubleshooting Symptom Possible Cause Possible SolutionBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1021/2 Control Panel & Welding Unit Welding UnitSB1021 110V Electrical Panel, Motor & Cord Electrical PanelSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Welding Panel Power Transformer Electrical Component PicturesLower Frame Lower Frame Parts List Drive System Drive System Parts List PCAP40MUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Electrical Cabinet Cabinet DoorWelder Welder & Control Panel Breakdown Machine Labels PSBLABEL13VS Door Injury Hazard LabelWarranty #TRCRBLTSJB12079