Southbend SB1022, SB1021 manual Above 3⁄8 Blade ⁄4-3⁄8 Blade

Page 31

For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1021/SB1022

Note: To make a proper blade weld, the ends of the blade must be evenly butted together during the welding process. If necessary, use the grinder to square up the ends or remove any teeth that are in the welding zone (see Figs. 25–26).

Figure 25. Using the grinder to square up the blade

end.

Welding Zone

Grind Off

Figure 26. Blade ends and welding zone.

5.Loosen the welding clamps by pulling the lock levers down.

6.Position the back of one blade end evenly against the back of the welding clamp so that the end is midway between the two clamps, then rotate the lock lever as far up as possible to hold the blade end in place (see Figure 27).

Blade

Welding

Clamp

End

 

 

Lock Lever

Figure 27. Blade end properly position in welding

clamp and locked in place.

7.Use the illustration in Figure 28 and set the correct clamping pressure setting for width of the blade.

Note: The clamping pressure presses the blade ends together to help form a strong weld. The pressure scale is an approximation only. If you have difficulty getting satisfactory welds, experiment by increasing or decreasing this pressure.

For good metal-to-metal contact between the welding clamps and the blade, make sure the blade material and the clamps are free from any debris or flash before each use.

3.To ensure correct electrical continuity while welding, use mineral spirits to clean off all oil and debris from the first 6" of each end of the blade.

4.Set the clamping pressure to 0" with the clamping pressure dial (Figure 29).

Above 38" Blade

14"-38" Blade

Clamping

Up to

Pressure

Dial

14" Blade

Figure 28. Blade clamping settings.

-29-

Image 31
Contents Metal Cutting Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents About This Machine FeaturesCapabilities Oper ation IdentificationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewUnpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Bolting to Concrete Floors AssemblyInspections Adjustments Initial LubricationSB1022 220V 3-Phase Power Source Power ConnectionSB1021 110V Prewired Power Source SB1021 220V Power SourceTo test run your machine Test RunOperation Overview Variable speed handwheel ControlsBlade Width Blade SelectionBlade Terminology Blade LengthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo correctly tension the blade Blade ChangesBlade Tensioning To replace the bladeBlade Break-In Blade BreakageBlade Care & Break-In Blade CareChip Inspection Chart Blade Speed ChartTo properly position the guide post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides Positioning Guide Post⁄16 To tilt the table forward or backward Tilting TableBlade Welding To tilt the table left or rightAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Cleaning Maintenance ScheduleDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationTo redress the rubber tires BeltsDressing Rubber Tires To check/tension/replace the V-beltsTo calibrate the table to zero To adjust the upper wheel for blade trackingBlade Tracking Table CalibrationTo align the guide post Guide Post AlignmentTo reduce the pinion gear backlash To adjust the lead screw collars to reduce backlashPinion Gear Backlash Leadscrew End PlaySymptom Possible Cause Possible Solution TroubleshootingBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWelding Unit SB1021/2 Control Panel & Welding UnitElectrical Panel SB1021 110V Electrical Panel, Motor & CordSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power TransformerLower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts ListUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical CabinetWelder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine LabelsWarranty #TRCRBLTSJB12079