Southbend SB1021, SB1022 manual Troubleshooting, Symptom Possible Cause Possible Solution

Page 40

Model SB1021/SB1022

T R O U B L E S H O O T I N G

For Machines Mfg. Since 8/09

Troubleshooting

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540.

Symptom

Possible Cause

Possible Solution

Machine does not

1. Power supply switched off/has

1. Switch power supply on/verify voltage.

start.

incorrect voltage.

 

2.Blown fuse/tripped circuit breaker 2. Correct the cause of overload, then reset/replace

at main panel.

fuse or breaker.

3.Plug or receptacle is corroded or 3. Clean/retighten contacts; correct the wiring. mis-wired.

4.Thermal overload relay has tripped. 4. Allow relay/motor to cool. If necessary, press reset button inside switch.

5.Break or short in wiring; or loose 5. Trace/replace broken or corroded wires; fix loose

connections.

connections.

6. Motor ON/OFF switch at fault.

6. Replace switch.

7.Motor connection wired incorrectly. 7. Wire motor correctly (refer to inside junction box cover or manual).

8. Start capacitor blown or at fault.

8. Replace start capacitor.

9.Contactor not energized/has poor 9. Test all legs for power, test field coil and replace if

 

 

contacts.

 

at fault.

 

10.

Centrifugal switch at fault.

10.

Adjust/replace centrifugal switch.

 

11.

Motor at fault.

11.

Test for shorted windings, bad bearings and repair

 

 

 

 

or replace.

 

 

 

 

 

 

 

 

 

 

Main motor

1.

Extension cord (if used) is causing

1.

Move machine closer to the power source or use a

chatters during

 

voltage drop.

 

larger gauge or shorter extension cord.

startup or during

2.

Phase converter (if used) wild wire

2.

Connect wild wire to the machine power supply

operation.

 

connected wrong.

 

terminal that is not part of the contactor field coil

 

 

 

 

 

 

 

power supply circuit.

 

3.

Power supply has incorrect voltage

3.

Contact your power company to fix the power

 

 

on one or more legs.

 

supply.

 

 

 

 

 

 

 

 

 

 

Machine operates

1.

Power connections wired out of

1.

Swap two power incoming power leads (see Page

in reverse.

 

phase (SB1022 only).

 

47).

 

 

 

 

 

 

 

 

 

 

Machine has

1.

Motor fan rubbing on fan cover.

1.

Fix/replace fan cover; replace loose or damaged fan.

excessive vibration

2.

Motor or table is loose.

2.

Tighten any loose fasteners.

or noise.

3.

V-belt(s) loose.

3.

Tighten V-belt(s).

 

 

4.

Guide post lock lever is loose.

4.

Tighten the lock lever.

5.Machine incorrectly mounted on 5. Level/shim base; tighten/adjust mounting hardware

floor.

or feet.

6.V-belt(s) worn or damaged.6. Replace V-belt(s). Use link belts if possible.

7.Pulley loose or not in alignment; 7. Replace worn pulley, key, and shaft, and realign. shaft bent.

8. Centrifugal switch out of

8. Adjust/replace centrifugal switch.

adjustment; at fault (SB1021 only)

 

9.Motor bearings worn or damaged. 9. Replace motor bearings or replace motor.

10.Phase converter (if used) wild wire 10. Connect wild wire to correct leg (must avoid

incorrectly connected (SB1022

transformer or sensitive electronics).

only).

 

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Contents Metal Cutting Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification Oper ationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewUnpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Assembly Inspections AdjustmentsInitial Lubrication Bolting to Concrete FloorsPower Connection SB1021 110V Prewired Power SourceSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTest Run To test run your machineOperation Overview Controls Variable speed handwheelBlade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes Blade TensioningTo replace the blade To correctly tension the bladeBlade Breakage Blade Care & Break-InBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartAdjusting Blade Guides To properly adjust the upper and lower blade guidesPositioning Guide Post To properly position the guide post⁄16 Tilting Table Blade WeldingTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Cleaning Maintenance ScheduleDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationBelts Dressing Rubber TiresTo check/tension/replace the V-belts To redress the rubber tires To adjust the upper wheel for blade tracking Blade Tracking Table Calibration To calibrate the table to zeroGuide Post Alignment To align the guide postTo adjust the lead screw collars to reduce backlash Pinion Gear BacklashLeadscrew End Play To reduce the pinion gear backlashTroubleshooting Symptom Possible Cause Possible SolutionBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1021/2 Control Panel & Welding Unit Welding UnitSB1021 110V Electrical Panel, Motor & Cord Electrical PanelSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Welding Panel Power Transformer Electrical Component PicturesLower Frame Lower Frame Parts List Drive System Drive System Parts List PCAP40MUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Electrical Cabinet Cabinet DoorWelder Welder & Control Panel Breakdown Machine Labels PSBLABEL13VS Door Injury Hazard LabelWarranty #TRCRBLTSJB12079