Model SB1021/SB1022 | T R O U B L E S H O O T I N G | For Machines Mfg. Since 8/09 |
Symptom
Possible Cause
Possible Solution
Machine or blade | 1. | Excessive load on the blade. | 1. | Reduce feed rate or increase blade speed | |
bogs down in the | 2. | 2. | Tighten | ||
cut. | |||||
3. | 3. | Replace | |||
| |||||
| 4. | Blade is loading up. | 4. | Install a blade with more suitable TPI or different | |
|
|
|
| style of teeth. | |
| 5. | Blade is dull, wanders, and gets | 5. | Replace blade, adjust guides and tracking. | |
|
| pinched in the cut. |
|
| |
| 6. | Blade is dull. | 6. | Replace blade. |
7.The blade TPI is too coarse for the 7. Use a blade with at least 2 teeth contacting the
|
| thin workpiece. |
| material at all times. | |
| 8. | Blade is loose. | 8. | Clean wheels and increase blade tension. | |
| 9. | Material requires cutting fluid. | 9. | Use applicable cutting fluid. | |
| 10. | The run capacitor is at fault | 10. | Replace the run capacitor. | |
|
| (SB1021 only). |
|
| |
|
|
|
|
| |
Blade tracks | 1. | Feed rate is too fast. | 1. | Reduce feed rate, or decrease blade TPI. | |
incorrectly, or | 2. | Blade is not tracking correctly. | 2. | Adjust blade tracking. | |
comes off wheels. | |||||
3. | Blade is | 3. | Install new blade, and regularly remove tension | ||
| |||||
|
|
|
| from blade when not in use. |
4.Blade is dull, wanders, and gets 4. Replace blade,
pinched in the cut. | shifting. |
5. Rubber tire on wheel is damaged, | 5. Replace or dress rubber tires. |
glazed, or worn. |
|
6.Wheels are not coplanar.6. Adjust wheels so they are parallel and aligned.
7. | Blade tension is too loose. | 7. | Increase blade tension. |
8. | Blade guides need adjustment. | 8. | Adjust blade guides. |
9. | Incorrect blade for bandsaw. | 9. | Install correct blade for machine. |
10.The blade has insufficient support. 10. Tighten the blade guide as close to the workpiece as
possible.
| 11. | Wheel tires are loaded with metal | 11. | Clean wheel tires. | |
|
| shavings. |
|
| |
|
|
|
|
| |
|
|
|
|
| |
The cut is crooked, | 1. | Blade spinning backwards due to | 1. | Swap two power incoming power leads (see Page | |
the blade wanders, |
| machine being wired out of phase |
| 47). | |
slow cuts, or shows |
| (SB1022 only). |
|
| |
overheating on one | 2. | The feed pressure is too high. | 2. | Decrease the feed rate. | |
side of the cut or | |||||
3. | Too much side pressure when | 3. | Feed workpiece straight into the blade. | ||
the blade. | |||||
|
| feeding workpiece. |
|
| |
| 4. | Blade is loading up. | 4. | Install a blade with more suitable TPI or different | |
|
|
|
| style of teeth. |
5.Blade installed backwards.5. Check blade rotation as described in “test run” and reverse blade if necessary.
6. Dull blade; missing teeth. | 6. Replace blade. |
7.Blade too wide for size of radius 7. Install a smaller width blade, or increase blade
being cut. | tension. |
8.The blade speed is wrong.8. Adjust feed rate and cutting speed as required.
9.The blade tracking is wrong.9. Adjust the blade tracking back to normal.