Southbend SB1021, SB1022 manual Dull blade missing teeth Replace blade

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Model SB1021/SB1022

T R O U B L E S H O O T I N G

For Machines Mfg. Since 8/09

Symptom

Possible Cause

Possible Solution

Machine or blade

1.

Excessive load on the blade.

1.

Reduce feed rate or increase blade speed

bogs down in the

2.

V-belts loose; belt squeals at times.

2.

Tighten V-belts.

cut.

3.

V-belts worn and slips.

3.

Replace V-belts.

 

 

4.

Blade is loading up.

4.

Install a blade with more suitable TPI or different

 

 

 

 

style of teeth.

 

5.

Blade is dull, wanders, and gets

5.

Replace blade, adjust guides and tracking.

 

 

pinched in the cut.

 

 

 

6.

Blade is dull.

6.

Replace blade.

7.The blade TPI is too coarse for the 7. Use a blade with at least 2 teeth contacting the

 

 

thin workpiece.

 

material at all times.

 

8.

Blade is loose.

8.

Clean wheels and increase blade tension.

 

9.

Material requires cutting fluid.

9.

Use applicable cutting fluid.

 

10.

The run capacitor is at fault

10.

Replace the run capacitor.

 

 

(SB1021 only).

 

 

 

 

 

 

 

Blade tracks

1.

Feed rate is too fast.

1.

Reduce feed rate, or decrease blade TPI.

incorrectly, or

2.

Blade is not tracking correctly.

2.

Adjust blade tracking.

comes off wheels.

3.

Blade is bell-mouthed.

3.

Install new blade, and regularly remove tension

 

 

 

 

 

from blade when not in use.

4.Blade is dull, wanders, and gets 4. Replace blade, re-secure the workpiece from

pinched in the cut.

shifting.

5. Rubber tire on wheel is damaged,

5. Replace or dress rubber tires.

glazed, or worn.

 

6.Wheels are not coplanar.6. Adjust wheels so they are parallel and aligned.

7.

Blade tension is too loose.

7.

Increase blade tension.

8.

Blade guides need adjustment.

8.

Adjust blade guides.

9.

Incorrect blade for bandsaw.

9.

Install correct blade for machine.

10.The blade has insufficient support. 10. Tighten the blade guide as close to the workpiece as

possible.

 

11.

Wheel tires are loaded with metal

11.

Clean wheel tires.

 

 

shavings.

 

 

 

 

 

 

 

 

 

 

 

 

The cut is crooked,

1.

Blade spinning backwards due to

1.

Swap two power incoming power leads (see Page

the blade wanders,

 

machine being wired out of phase

 

47).

slow cuts, or shows

 

(SB1022 only).

 

 

overheating on one

2.

The feed pressure is too high.

2.

Decrease the feed rate.

side of the cut or

3.

Too much side pressure when

3.

Feed workpiece straight into the blade.

the blade.

 

 

feeding workpiece.

 

 

 

4.

Blade is loading up.

4.

Install a blade with more suitable TPI or different

 

 

 

 

style of teeth.

5.Blade installed backwards.5. Check blade rotation as described in “test run” and reverse blade if necessary.

6. Dull blade; missing teeth.

6. Replace blade.

7.Blade too wide for size of radius 7. Install a smaller width blade, or increase blade

being cut.

tension.

8.The blade speed is wrong.8. Adjust feed rate and cutting speed as required.

9.The blade tracking is wrong.9. Adjust the blade tracking back to normal.

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Image 42
Contents Metal Cutting Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Features About This MachineCapabilities Identification Oper ationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedUnpacking Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Initial Lubrication AssemblyInspections Adjustments Bolting to Concrete FloorsSB1021 220V Power Source Power ConnectionSB1021 110V Prewired Power Source SB1022 220V 3-Phase Power SourceTest Run To test run your machineOperation Overview Controls Variable speed handwheelBlade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchTo replace the blade Blade ChangesBlade Tensioning To correctly tension the bladeBlade Care Blade BreakageBlade Care & Break-In Blade Break-InBlade Speed Chart Chip Inspection ChartPositioning Guide Post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides To properly position the guide post⁄16 To tilt the table left or right Tilting TableBlade Welding To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Maintenance Schedule CleaningDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationTo check/tension/replace the V-belts BeltsDressing Rubber Tires To redress the rubber tiresTable Calibration To adjust the upper wheel for blade trackingBlade Tracking To calibrate the table to zeroGuide Post Alignment To align the guide postLeadscrew End Play To adjust the lead screw collars to reduce backlashPinion Gear Backlash To reduce the pinion gear backlashTroubleshooting Symptom Possible Cause Possible SolutionBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1021/2 Control Panel & Welding Unit Welding UnitSB1021 110V Electrical Panel, Motor & Cord Electrical PanelSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Welding Panel Power Transformer Electrical Component PicturesLower Frame Lower Frame Parts List Drive System Drive System Parts List PCAP40MUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Electrical Cabinet Cabinet DoorWelder Welder & Control Panel Breakdown Machine Labels PSBLABEL13VS Door Injury Hazard LabelWarranty #TRCRBLTSJB12079