Southbend SB1021, SB1022 manual Belts, Dressing Rubber Tires, To check/tension/replace the V-belts

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Model SB1021/SB1022

M A I N T E N A N C E

For Machines Mfg. Since 8/09

V-Belts

To ensure optimum power transfer from the motor to the blade, the V-belts must be in good condition and operate under proper tension.

Check V-belt tension at least every three months—more often if the bandsaw is used daily. V-belts stretch with use and must be periodically re-tensioned. Replace the V-belts if they are cracked, frayed, or badly worn. Refer to Figure 38 to identify V-belt locations.

 

Sprocket Drive

!

 

Pulley

 

Sprocket

 

 

Drive Belt

 

 

Air Pump

 

Tensioner

 

Intermediate

Left/Right Speed

 

Pulley

Pulley Belts

 

Figure 38. System belt and pulley layout.

To check/tension/replace the V-belts:

1.DISCONNECT BANDSAW FROM POWER!

2.Remove the rear motor access panel.

3.Push the center of each V-belt with moderate force. When tensioned correctly, there should be approximately 316" of deflection. DO NOT overtighten the belts or the bearings will wear prematurely.

Speed Hub Belts

Rotate the speed handle left or right until the belts are loose. Roll the belts off the pulleys to replace them. (If you get them mixed up when replacing, the belt on the left is the larger of the two.)

Note: When the machine is started, the belts will automatically adjust to the correct tension.

Sprocket Drive Belt

Use a 17mm wrench and loosen the tensioner hex bolt. Next use a 6mm hex wrench to loosen the three intermediate pulley retaining cap screws so the belt is loose. Replace the sprocket drive belt. Re-tighten the intermediate hub and adjust the tensioner hub to tension the new belt.

Air Pump Belt

Use a 10mm wrench to loosen the pump mounting bolts, replace the belt and tension it by positioning the air pump, then tighten the mounting bolts.

Note: Make sure that when tightened, the pump pulley is aligned with the motor drive pulley.

Dressing Rubber Tires

As the bandsaw ages, the rubber tires on the wheel may need to be redressed if they become hardened or glazed over. Dressing the rubber tires improves blade tracking and reduces vibration/blade lead.

If the rubber tires become too worn, then blade tracking will become extremely difficult. At that point, redressing will no longer be effective, and the rubber tires must be replaced.

To redress the rubber tires:

1.DISCONNECT BANDSAW FROM POWER!

2.Put on heavy gloves and remove the blade.

3.Use a brush and shop vacuum to clean any chips from the rubber tires.

4.Hold a piece of 100-grit sandpaper against the rubber tire and rotate the wheel by hand. Only redress the rubber enough to expose a fresh rubber surface.

a.Check surface area of tire to ensure a uniformly sanded surface.

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Contents Metal Cutting Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities Identification Oper ationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedUnpacking Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Assembly Inspections AdjustmentsInitial Lubrication Bolting to Concrete FloorsPower Connection SB1021 110V Prewired Power SourceSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTest Run To test run your machineOperation Overview Controls Variable speed handwheelBlade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes Blade TensioningTo replace the blade To correctly tension the bladeBlade Breakage Blade Care & Break-InBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartAdjusting Blade Guides To properly adjust the upper and lower blade guidesPositioning Guide Post To properly position the guide post⁄16 Tilting Table Blade WeldingTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Maintenance Schedule CleaningDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationBelts Dressing Rubber TiresTo check/tension/replace the V-belts To redress the rubber tiresTo adjust the upper wheel for blade tracking Blade TrackingTable Calibration To calibrate the table to zeroGuide Post Alignment To align the guide postTo adjust the lead screw collars to reduce backlash Pinion Gear BacklashLeadscrew End Play To reduce the pinion gear backlashTroubleshooting Symptom Possible Cause Possible SolutionBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1021/2 Control Panel & Welding Unit Welding UnitSB1021 110V Electrical Panel, Motor & Cord Electrical PanelSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Welding Panel Power Transformer Electrical Component PicturesLower Frame Lower Frame Parts List Drive System Drive System Parts List PCAP40MUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Electrical Cabinet Cabinet DoorWelder Welder & Control Panel Breakdown Machine Labels PSBLABEL13VS Door Injury Hazard LabelWarranty #TRCRBLTSJB12079