Southbend SB1022, SB1021 manual Cutting Capacity

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For Machines Mfg. Since 8/09

 

I N T R O D U C T I O N

Model SB1021/SB1022

Main Specifications:

 

 

Operation Information

 

 

Number of Blade Speeds

Variable

Blade Speed Range

88–384 FPM

Blade Size Range

18"–12"

Blade Length Range

11814"–11912"

Cutting Capacity

 

 

Maximum Cutting Height

778"

Cutting Capacity Left of Blade

..............................................................................................................................

1418"

Table Information

 

 

Table Tilt

15° Left/Right, 10° Forward/Back

Table Size

2218"W x 1978" L x 158" Thick

Floor to Table Height

3912"

Construction

 

 

Table

Precision Ground Cast Iron

Wheels

Balanced Cast Iron

Tires

Rubber

Blade Guide

Hardened Steel/Tungsten

Body (Upper)

Cast Iron

Body (Lower)

Steel

Base

Cast Iron

Wheel Cover (Upper)

Cast Aluminum

Wheel Cover (Lower)

Pre-Formed Steel

Wheel Bearings

Japanese NSK Shielded and Permanently Lubricated

Paint

Urethane

Other Related Information

 

 

Wheel Diameter

1418"

Electric Blade Welder

220V, 2.0 KVA

Annealing Voltage

220V

Other Specifications:

 

 

Country Of Origin

Taiwan

Warranty

1 Year

Serial Number Location

ID Label on Upper Wheel Door

Assembly Time

1 Hour

Features:

Allen Bradley Controls

Welding Station for Joining Blade Ends

Includes Blade Cutter, Electric Welder w/Clamp, Annealer, and Grinder

Infinitely Variable Cutting Speeds

Lower Wheel Cleaning Brush

Work Light

Chip Blower

Rubber Bonded Saw Wheels

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Contents Metal Cutting Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents About This Machine Features Capabilities Oper ation IdentificationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewUnpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Bolting to Concrete Floors AssemblyInspections Adjustments Initial LubricationSB1022 220V 3-Phase Power Source Power ConnectionSB1021 110V Prewired Power Source SB1021 220V Power SourceTo test run your machine Test RunOperation Overview Variable speed handwheel ControlsBlade Width Blade SelectionBlade Terminology Blade LengthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo correctly tension the blade Blade ChangesBlade Tensioning To replace the bladeBlade Break-In Blade BreakageBlade Care & Break-In Blade CareChip Inspection Chart Blade Speed ChartTo properly position the guide post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides Positioning Guide Post⁄16 To tilt the table forward or backward Tilting TableBlade Welding To tilt the table left or rightAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Cleaning Maintenance ScheduleDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationTo redress the rubber tires BeltsDressing Rubber Tires To check/tension/replace the V-beltsTo calibrate the table to zero To adjust the upper wheel for blade trackingBlade Tracking Table CalibrationTo align the guide post Guide Post AlignmentTo reduce the pinion gear backlash To adjust the lead screw collars to reduce backlashPinion Gear Backlash Leadscrew End PlaySymptom Possible Cause Possible Solution TroubleshootingBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWelding Unit SB1021/2 Control Panel & Welding UnitElectrical Panel SB1021 110V Electrical Panel, Motor & CordSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power TransformerLower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts ListUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical CabinetWelder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine LabelsWarranty #TRCRBLTSJB12079