Southbend SB1021, SB1022 manual Blade Pitch TPI, To select the correct blade pitch

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Model SB1021/SB1022

O P E R A T I O N

For Machines Mfg. Since 8/09

Blade Pitch (TPI)

The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades. However, for exact specifications of bandsaw blades that are correct for your operation, contact the blade manufacturer.

3.Refer to the "Material Shapes" row and find the shape of the material to be cut.

4.In the applicable row, read across to the right and find the box where the row and column intersect. Listed in the box is the minimum TPI recommended for the variable tooth pitch blades.

To select the correct blade pitch:

1.Measure the material thickness. This measurement is the length of cut taken from where the tooth enters the workpiece, sweeps through, and exits the workpiece.

2.Refer to the "Material Width/Diameter" row of the blade selection chart in Figure 13, and read across to find the workpiece thickness you need to cut.

5.The "Cutting Speed Rate Recommendation" section of the chart offers guidelines for various metals, given in feet per minute (FPM). Choose the speed closest to the number shown in the chart.

Material Width/Diameter

Teeth Per Inch (TPI) for Variable Pitch Blades

Material Shapes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOOTH SELECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mm

50

75

100

 

150

200

 

 

250

 

300

350

400

 

450

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8

 

 

4/6

 

 

 

3/4

 

 

 

 

 

 

 

 

 

2/3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

 

 

 

 

 

2/3

 

 

 

 

 

1.4/2.5

 

 

 

 

 

 

1.5/.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

21/2 3

31/2 4 5

6

7 8 9

 

10 11

12

13 14

15 16 17

18 19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CUTTING SPEED RATE RECOMMENDATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Material

Speed FPM

 

Material

Speed FPM

 

Material

 

Speed FPM

 

Material

Speed FPM

 

 

 

 

 

 

(M/Min)

 

 

(M/Min)

 

 

 

(M/Min)

 

(M/Min)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Carbon

196~354

 

Tool Steel

203

 

 

 

Alloy

 

 

111~321

 

Free Machining

150~203

 

 

 

 

 

 

 

 

Steel

 

(60) (108)

 

(62)

 

 

 

Steel

 

(34) (98)

 

Stainless Steel

(46) (62)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Angle

 

180~220

 

High-Speed

75~118

 

 

Mold Steel

 

 

246

 

 

 

Gray

108~225

 

 

 

 

 

 

 

 

Steel

 

(54) (67)

 

Tool Steel

(25) (36)

 

 

 

 

(75)

 

 

 

Cast Iron

(33) (75)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thin

 

180~220

 

Cold-Work

95~213

 

 

 

Water

 

 

242

 

 

 

Ductile

65~85

 

 

 

 

 

 

 

 

 

 

 

 

 

Hardened

 

 

 

 

Austenitic

 

 

 

 

 

 

 

 

Tube

 

(54) (67)

 

Tool Steel

(29) (65)

 

 

 

 

(75)

 

 

(20) (26)

 

 

 

 

 

 

 

 

 

 

 

 

Tool Steel

 

 

 

 

 

Cast Iron

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum

220~534

 

Hot-Work

203

 

 

Stainless

 

 

85

 

 

Malleable

321

 

 

 

 

 

 

 

 

 

Alloy

 

(67) (163)

 

Tool Steel

(62)

 

 

 

Steel

 

 

(26)

 

 

Cast Iron

(98)

 

 

 

 

 

 

 

 

Copper

229~482

 

Oil~Hardened

203~213

 

 

CR Stainless

 

85~203

 

 

Plastics

220

 

 

 

 

 

 

 

 

 

Alloy

 

(70) (147)

 

Tool Steel

(62) (65)

 

 

 

Steel

 

(26) (62)

 

 

(67)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 13. General guidelines for blade selection and speed chart.

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Contents Metal Cutting Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities Identification Oper ationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedUnpacking Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Assembly Inspections AdjustmentsInitial Lubrication Bolting to Concrete FloorsPower Connection SB1021 110V Prewired Power SourceSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTest Run To test run your machineOperation Overview Controls Variable speed handwheelBlade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes Blade TensioningTo replace the blade To correctly tension the bladeBlade Breakage Blade Care & Break-InBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartAdjusting Blade Guides To properly adjust the upper and lower blade guidesPositioning Guide Post To properly position the guide post⁄16 Tilting Table Blade WeldingTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Maintenance Schedule CleaningDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationBelts Dressing Rubber TiresTo check/tension/replace the V-belts To redress the rubber tiresTo adjust the upper wheel for blade tracking Blade TrackingTable Calibration To calibrate the table to zeroGuide Post Alignment To align the guide postTo adjust the lead screw collars to reduce backlash Pinion Gear BacklashLeadscrew End Play To reduce the pinion gear backlashTroubleshooting Symptom Possible Cause Possible SolutionBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1021/2 Control Panel & Welding Unit Welding UnitSB1021 110V Electrical Panel, Motor & Cord Electrical PanelSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Welding Panel Power Transformer Electrical Component PicturesLower Frame Lower Frame Parts List Drive System Drive System Parts List PCAP40MUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Electrical Cabinet Cabinet DoorWelder Welder & Control Panel Breakdown Machine Labels PSBLABEL13VS Door Injury Hazard LabelWarranty #TRCRBLTSJB12079