Southbend SB1022, SB1021 Assembly, Initial Lubrication, Inspections Adjustments, Machine Mounts

Page 17

For Machines Mfg. Since 8/09

P R E P A R A T I O N

Model SB1021/SB1022

Bolting to Concrete Floors

Lag screws and anchors, or anchor studs

(below), are two popular methods for securing machinery to a concrete floor. We suggest you research the many options and methods for securing your machine and choose the best one for your specific application.

Anchor

Stud

Lag Screw

and Anchor

Figure 4. Common types of fasteners for bolting

machinery to concrete floors.

Machine Mounts

Machine mounts are rubber pads mounted to a threaded stud, which can be fastened to the bottom of the machine.

Machine mounts offer certain advantages such as ease of installation, vibration dampening, and easy leveling. They also make it easier to relocate the machine later on.

The disadvantage of machine mounts is that the machine can shift or move over time. For this reason, electrical codes may limit their use if the machine is hardwired to the power source. Also, mounts may reduce the total surface area of machine-to-floor contact, depending on the design of the machine.

Assembly

This machine comes pre-assembled from the factory. However, tension has been removed from the blade for shipping purposes. Before operating the machine for the first time, you MUST make sure the blade is properly tensioned. Refer to the Blade Tensioning procedure on Page 23 for instructions about how to do this.

Initial Lubrication

Your machine was lubricated at the factory, but we strongly recommend that you inspect all lubrication points yourself and provide additional lubrication if necessary. Refer to Lubrication on Page 33 for specific details.

Inspections &

Adjustments

The following list of adjustments were performed at the factory before your machine was shipped:

ss

Blade Guide Adjustment

Page 26

ss

V-Belt Adjustment

Page 34

ss

Table Calibration

Page 35

ss

Blade Tracking

Page 35

ss

Guide Post Alignment

Page 36

Be aware that machine components can shift during the shipping process. Pay careful attention to these adjustments as you test run your machine. If you find that the adjustments are not set according to the procedures in this manual or your personal preferences, re-adjust them.

Figure 5. Typical machine mount.

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Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine Oper ation IdentificationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Unpacking Preparation OverviewThings Youll Need Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting Inspections Adjustments AssemblyInitial Lubrication Bolting to Concrete FloorsSB1021 110V Prewired Power Source Power ConnectionSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTo test run your machine Test RunOperation Overview Variable speed handwheel ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tensioning Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide post⁄16 Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Dressing Grinding Wheel Maintenance ScheduleCleaning Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsTo check/tension/replace the V-belts To redress the rubber tiresBlade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentPinion Gear Backlash To adjust the lead screw collars to reduce backlashLeadscrew End Play To reduce the pinion gear backlashSymptom Possible Cause Possible Solution TroubleshootingBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWelding Unit SB1021/2 Control Panel & Welding UnitElectrical Panel SB1021 110V Electrical Panel, Motor & CordSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power TransformerLower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts ListUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical CabinetWelder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine LabelsWarranty #TRCRBLTSJB12079