Southbend SB1021, SB1022 manual Lifting & Moving, Leveling & Mounting

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Model SB1021/SB1022

P R E P A R A T I O N

For Machines Mfg. Since 8/09

Lifting & Moving

This machine and its parts are heavy! Serious personal injury may occur if safe moving methods are not used. To reduce the risk of a lifting or dropping injury, ask others for help and use power equipment.

Use a forklift to lift the machine off the pallet and onto a suitable location using the lifting eye shown in Figure 2.

Figure 2. Lifting location.

Leveling & Mounting

Generally, you can either bolt your machine to the floor or mount it on machine mounts. Although not required, we recommend that you secure the machine to the floor and level it while doing so. Because this is an optional step and floor materials may vary, hardware for securing the machine to the floor is not included.

We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes.

Leveling

Leveling machinery helps precision components, such as bed ways, remain straight and flat during the lifespan of the machine. Components on an unleveled machine may slowly twist due to the dynamic loads placed on the machine during operation.

For best results, use a precision level that is at least 12" long and sensitive enough to show a distinct movement when a 0.003" shim (approximately the thickness of one sheet of standard newspaper) is placed under one end of the level.

See the figure below for an example of a high precision level.

Figure 3. Example of a precision level.

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Contents Metal Cutting Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification Oper ationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewUnpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Assembly Inspections AdjustmentsInitial Lubrication Bolting to Concrete FloorsPower Connection SB1021 110V Prewired Power SourceSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTest Run To test run your machineOperation Overview Controls Variable speed handwheelBlade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes Blade TensioningTo replace the blade To correctly tension the bladeBlade Breakage Blade Care & Break-InBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartAdjusting Blade Guides To properly adjust the upper and lower blade guidesPositioning Guide Post To properly position the guide post⁄16 Tilting Table Blade WeldingTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Cleaning Maintenance ScheduleDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationBelts Dressing Rubber TiresTo check/tension/replace the V-belts To redress the rubber tiresTo adjust the upper wheel for blade tracking Blade TrackingTable Calibration To calibrate the table to zeroGuide Post Alignment To align the guide postTo adjust the lead screw collars to reduce backlash Pinion Gear BacklashLeadscrew End Play To reduce the pinion gear backlashTroubleshooting Symptom Possible Cause Possible SolutionBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1021/2 Control Panel & Welding Unit Welding UnitSB1021 110V Electrical Panel, Motor & Cord Electrical PanelSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Welding Panel Power Transformer Electrical Component PicturesLower Frame Lower Frame Parts List Drive System Drive System Parts List PCAP40MUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Electrical Cabinet Cabinet DoorWelder Welder & Control Panel Breakdown Machine Labels PSBLABEL13VS Door Injury Hazard LabelWarranty #TRCRBLTSJB12079