Southbend SB1022, SB1021 manual F E T Y

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For Machines Mfg. Since 8/09

S A F E T Y

Model SB1021/SB1022

5.Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.

6.Mental Alertness: Operating this item with reduced mental alertness increases the risk of accidental injury. Do not let a temporary influence or distraction lead to a permanent disability! Never operate when under the influence of drugs/alcohol, when tired, or otherwise distracted.

7.Safe Environment: Operating electrically powered equipment in a wet environment may result in electrocution; operating near highly flammable materials may result in a fire or explosion. Only operate this item in a dry location that is free from flammable materials.

8.Electrical Connection: With electically powered equipment, improper connections to the power source may result in electrocution or fire. Always adhere to all electrical requirements and applicable codes when connecting to the power source. Have all work inspected by a qualified electrician to minimize risk.

9.Disconnect Power: Adjusting or servicing electrically powered equipment while it is connected to the power source greatly increases the risk of injury from accidental startup. Always disconnect power BEFORE any service or adjustments, including changing blades or other tooling.

10.Secure Workpiece/Tooling: Loose workpieces, cutting tools, or rotating spindles can become dangerous projectiles if not secured or if they hit another object during operation. Reduce the risk of this hazard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate.

11.Chuck Keys or Adjusting Tools: Tools used to adjust spindles, chucks, or any moving/ rotating parts will become dangerous projectiles if left in place when the machine is started. Reduce this risk by developing the habit of always removing these tools immediately after using them.

12.Work Area: Clutter and dark shadows increase the risks of accidental injury. Only operate this item in a clean, non- glaring, and well-lighted work area.

13.Properly Functioning Equipment: Poorly maintained, damaged, or malfunctioning equipment has higher risks of causing serious personal injury compared to those that are properly maintained.

To reduce this risk, always maintain this item to the highest standards and promptly repair/service a damaged or malfunctioning component. Always follow the maintenance instructions included in this documentation.

14.Unattended Operation: Electrically powered equipment that is left unattended while running cannot be controlled and is dangerous to bystanders. Always turn the power OFF before walking away.

15.Health Hazards: Certain cutting fluids and lubricants, or dust/smoke created when cutting, may contain chemicals known to the State of California to cause cancer, respiratory problems, birth defects, or other reproductive harm. Minimize exposure to these chemicals by wearing approved personal protective equipment and operating in a well ventilated area.

16.Difficult Operations: Attempting difficult operations with which you are unfamiliar increases the risk of injury. If you experience difficulties performing the intended operation, STOP! Seek an alternative method to accomplish the same task, ask a qualified expert how the operation should be performed, or contact our Technical Support for assistance.

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Contents Metal Cutting Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Capabilities FeaturesAbout This Machine Oper ation IdentificationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Unpacking Preparation OverviewThings Youll Need Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting Bolting to Concrete Floors AssemblyInspections Adjustments Initial LubricationSB1022 220V 3-Phase Power Source Power ConnectionSB1021 110V Prewired Power Source SB1021 220V Power SourceTo test run your machine Test RunOperation Overview Variable speed handwheel ControlsBlade Width Blade SelectionBlade Terminology Blade LengthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo correctly tension the blade Blade ChangesBlade Tensioning To replace the bladeBlade Break-In Blade BreakageBlade Care & Break-In Blade CareChip Inspection Chart Blade Speed ChartTo properly position the guide post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides Positioning Guide Post⁄16 To tilt the table forward or backward Tilting TableBlade Welding To tilt the table left or rightAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Dressing Grinding Wheel Maintenance ScheduleCleaning Upper wheel leadscrew lubrication LubricationTo redress the rubber tires BeltsDressing Rubber Tires To check/tension/replace the V-beltsTo calibrate the table to zero To adjust the upper wheel for blade trackingBlade Tracking Table CalibrationTo align the guide post Guide Post AlignmentTo reduce the pinion gear backlash To adjust the lead screw collars to reduce backlashPinion Gear Backlash Leadscrew End PlaySymptom Possible Cause Possible Solution TroubleshootingBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWelding Unit SB1021/2 Control Panel & Welding UnitElectrical Panel SB1021 110V Electrical Panel, Motor & CordSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power TransformerLower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts ListUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical CabinetWelder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine LabelsWarranty #TRCRBLTSJB12079