Southbend SB1021, SB1022 manual Tilting Table, Blade Welding, To tilt the table left or right

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Model SB1021/SB1022

O P E R A T I O N

For Machines Mfg. Since 8/09

Tilting Table

The bandsaw table tilts 15° to the left and 15° to the right for basic cut angles, and 10° to the front and 10° to the back for feed angles. When used together, compound angled cuts can be made.

To tilt the table left or right:

1.DISCONNECT BANDSAW FROM POWER!

2.Use an 8mm wrench to loosen the two cap screws on the cut angle trunnion underneath the rear of the table (see Figure 23).

Cap Screws

Cap Screws

Feed Angle Tilt

Cut Angle Tilt

Scale (One Shown)

Scale

Figure 23. Table tilt adjustment controls.

3.Using the cut angle tilt scale, adjust the angle of the table for your operation, then re- tighten the cap screws.

To tilt the table forward or backward:

1.DISCONNECT BANDSAW FROM POWER!

2.Use a 6mm hex wrench to loosen both sets of cap screws on the two feed angle tilt scale brackets (see Figure 23).

3.Using the two scales, adjust the angle of the table for cutting a compound angle, then re- tighten the cap screws.

Blade Welding

Being able to quickly and safely weld a bandsaw blade comes in handy for the following situations:

ss4O REJOIN A BLADE THATAHASBBEEN PURPOSELY cut for making an internal contour cut.

ss4O REPAIREAPBROKEN BLADE THATOIS STILL SHARP and useful.

ss4O MAKEMAANEWEBLADE FROM A ROLLLOF BULK blade banding.

Your metal cutting bandsaw is equipped with a blade welder that uses electrical current to heat and fuse the blade ends together. This process will leave the joint brittle, so an annealer is also included to give the blade strength and flexibility.

The electric current that flows through the blade welder during operation could cause serious personal injury or death. To reduce the risk of electrocution or burns, never touch any metal part of the welding station or blade during welding or annealing.

To weld the ends of blade together:

1.Turn the bandsaw motor OFF.

2.Place the blade evenly against the back of the blade shear and firmly pull the handle down to square off the blade end (see Figure 24).

Figure 24. Using the blade shear to cut the blade.

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Contents Metal Cutting Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Features About This MachineCapabilities Identification Oper ationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedUnpacking Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Initial Lubrication AssemblyInspections Adjustments Bolting to Concrete FloorsSB1021 220V Power Source Power ConnectionSB1021 110V Prewired Power Source SB1022 220V 3-Phase Power SourceTest Run To test run your machineOperation Overview Controls Variable speed handwheelBlade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchTo replace the blade Blade ChangesBlade Tensioning To correctly tension the bladeBlade Care Blade BreakageBlade Care & Break-In Blade Break-InBlade Speed Chart Chip Inspection ChartPositioning Guide Post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides To properly position the guide post⁄16 To tilt the table left or right Tilting TableBlade Welding To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Maintenance Schedule CleaningDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationTo check/tension/replace the V-belts BeltsDressing Rubber Tires To redress the rubber tiresTable Calibration To adjust the upper wheel for blade trackingBlade Tracking To calibrate the table to zeroGuide Post Alignment To align the guide postLeadscrew End Play To adjust the lead screw collars to reduce backlashPinion Gear Backlash To reduce the pinion gear backlashTroubleshooting Symptom Possible Cause Possible SolutionBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1021/2 Control Panel & Welding Unit Welding UnitSB1021 110V Electrical Panel, Motor & Cord Electrical PanelSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Welding Panel Power Transformer Electrical Component PicturesLower Frame Lower Frame Parts List Drive System Drive System Parts List PCAP40MUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Electrical Cabinet Cabinet DoorWelder Welder & Control Panel Breakdown Machine Labels PSBLABEL13VS Door Injury Hazard LabelWarranty #TRCRBLTSJB12079