Southbend SB1022, SB1021 manual Correct Not Correct Cut and reweld

Page 33

For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1021/SB1022

13.Press and hold the annealing button until the weld zone turns the appropriate color, then release the button.

Note: If you cannot get the proper annealing color from the blade manufacturer, use the recommendations below as a baseline and experiment from there.

—Carbon Steel

Dull Cherry Red

—Carbon Steel Hard Back

Blue

—Bi-Metal

Orange

—High Speed Steel

Dull Cherry Red

14.Repeat Step 13 three to four more times, allowing the weld to cool for about 30 seconds between each repetition. Each time reduce the amount of time you press the anneal button, to reduce the amount of heat successively.

15.Allow the blade to cool, then re-inspect the weld.

16.Grind away the weld bead on the top and bottom of the joint so that the blade is flat and will run smoothly on the wheels and between the blade guides.

Note: Make sure not to grind the teeth or blade body, or overheat the blade during grinding—this will weaken the blade. A small amount of ticking is acceptable during cutting operations.

17.Re-clamp the blade in the welding clamps with the joint centered, then repeat the annealing process twice more. Each time gradually reduce the amount of time you anneal the weld.

18.Test the strength and flexibility of the weld by bending the blade in an arc similar to that of the bandsaw wheels. The blade should bend in a smooth circular, rounded shape— rather than a pointed fold (see Figure 31).

Correct

Not Correct

(Cut and reweld)

Figure 31. Correct blade weld bend for strength and

flexibility.

-31-

Image 33
Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities Oper ation IdentificationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedUnpacking Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Inspections Adjustments AssemblyInitial Lubrication Bolting to Concrete FloorsSB1021 110V Prewired Power Source Power ConnectionSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTo test run your machine Test RunOperation Overview Variable speed handwheel ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tensioning Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide post⁄16 Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Maintenance Schedule CleaningDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsTo check/tension/replace the V-belts To redress the rubber tiresBlade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentPinion Gear Backlash To adjust the lead screw collars to reduce backlashLeadscrew End Play To reduce the pinion gear backlashSymptom Possible Cause Possible Solution TroubleshootingBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWelding Unit SB1021/2 Control Panel & Welding UnitElectrical Panel SB1021 110V Electrical Panel, Motor & CordSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power TransformerLower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts ListUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical CabinetWelder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine LabelsWarranty #TRCRBLTSJB12079