Southbend SB1021, SB1022 manual Maintenance Schedule, Dressing Grinding Wheel, Cleaning

Page 34

Model SB1021/SB1022

M A I N T E N A N C E

For Machines Mfg. Since 8/09

Maintenance Schedule

Chip Brush

!

Always disconnect machine from power before performing maintenance or serious personal injury may result.

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily:

ss #HECKCORRECTCLOOSERMOUNTING BOLTS

sCheck/correct damaged or dull saw blade.

sCheck/correct worn or damaged wires.

!

Chip Chute

ssClean/protect table.

ss#LEANEMETAL CHIPSTFROM UPPER AND LOWER wheel areas, and empty the chip chute.

sCorrect any other unsafe condition.

Monthly:

ss#HECKEFORK6BELT TENSION BDAMAGE OR WEAR ss ,UBRICATEITENSIONELEADSCREWS AND GUIDE POSTD

rack.

ss 2EMOVE THE BLADE AND CLEAN THE WHEELS

Yearly:

ssOpen rear lower cover, inspect belts, and tighten all fasteners (see Page 34).

Figure 32. Lower wheel and chip chute.

Dressing Grinding Wheel

Periodically dress the grinding wheel to square it up and renew the abrasive surface. Dressing is done in the same manner as a typical grinding operation but using a diamond-tipped dressing tool (see Figure 33).

Cleaning

Use a brush and a shop vacuum to remove chips and other debris from the machine. Keep the table rust-free with regular applications of a high quality anti-rust product.

Once a month, remove the blade and thoroughly clean all metal chips or oil from the wheel surfaces. Redress the rubber tires if the become glazed.

When cleaning the wheel areas, empty and clean the chip chute and brush (Figure 32).

Figure 33. Example of diamond dressing tools.

-32-

Image 34
Contents Metal Cutting Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification Oper ationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewUnpacking Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Initial Lubrication AssemblyInspections Adjustments Bolting to Concrete FloorsSB1021 220V Power Source Power ConnectionSB1021 110V Prewired Power Source SB1022 220V 3-Phase Power SourceTest Run To test run your machineOperation Overview Controls Variable speed handwheelBlade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchTo replace the blade Blade ChangesBlade Tensioning To correctly tension the bladeBlade Care Blade BreakageBlade Care & Break-In Blade Break-InBlade Speed Chart Chip Inspection ChartPositioning Guide Post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides To properly position the guide post⁄16 To tilt the table left or right Tilting TableBlade Welding To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Cleaning Maintenance ScheduleDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationTo check/tension/replace the V-belts BeltsDressing Rubber Tires To redress the rubber tiresTable Calibration To adjust the upper wheel for blade trackingBlade Tracking To calibrate the table to zeroGuide Post Alignment To align the guide postLeadscrew End Play To adjust the lead screw collars to reduce backlashPinion Gear Backlash To reduce the pinion gear backlashTroubleshooting Symptom Possible Cause Possible SolutionBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1021/2 Control Panel & Welding Unit Welding UnitSB1021 110V Electrical Panel, Motor & Cord Electrical PanelSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Welding Panel Power Transformer Electrical Component PicturesLower Frame Lower Frame Parts List Drive System Drive System Parts List PCAP40MUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Electrical Cabinet Cabinet DoorWelder Welder & Control Panel Breakdown Machine Labels PSBLABEL13VS Door Injury Hazard LabelWarranty #TRCRBLTSJB12079