Southbend SB1021, SB1022 manual Additional Metal Cutting Bandsaw Safety

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Model SB1021/SB1022

S A F E T Y

For Machines Mfg. Since 8/09

Additional Metal Cutting Bandsaw Safety

1.Blade Condition: Do not operate with a dull, cracked or badly worn blade—they can break during use or greatly decrease cutting performance. Inspect blades for cracks and missing teeth before each use.

2.Blade Replacement: Wear gloves to protect hands and safety glasses to protect eyes when replacing the blade. When replacing blades, make sure teeth face forward and down toward the table in the direction of blade travel.

3.Workpiece Handling: Your hands can be cut or drawn into the blade during operation if the workpiece moves unexpectedly. Always keep your hands a safe distance away from the moving blade.

4.Welding And Grinding Safety: The welding station can be hazardous if used incorrectly and without proper personal protection. Always wear welding-approved gloves,

eye protection, and clothing when welding blades. Touching any metal parts of the blade, welder, or machine when activating the welder could lead to electrocution. Welding near flammables could cause a fire.

5.Hot Surfaces: Be aware that touching hot workpieces or chips after welding, grinding, or cutting can cause burns.

6.Cutting Fluid Safety: This machine is designed for dry cutting operations. Flood- type cutting fluid setups should not be used because the machine is not waterproof.

7.Magnesium Fire Hazard: Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting fluid or overheating the material could lead to an extremely hot fire that is difficult to extinguish. Additionally, do not allow magnesium swarf or dust to pile up around the machine and only dispose of the waste using approved methods.

8.Entanglement Hazards: Always keep the blade guard correctly positioned and wheel doors closed and secured when bandsaw is in operation. Loose clothing, jewelry, long hair and work gloves can be drawn into working parts.

9.Maintenance/Service: All inspections, adjustments, and maintenance are to be done with the power OFF and the plug pulled from the outlet. Wait for all moving parts to come to a complete stop.

10.Unstable Workpieces: Workpieces that cannot be supported or stabilized without a vise or jig should not be cut on a vertical metal-cutting bandsaw, because they can unexpectedly move while cutting and draw the operator's hands into the blade causing serious personal injury. Examples are chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or rotations parts, etc.

11.Clearing Chips: Metal chips can easily cut skin—even through a piece of cloth. Avoid clearing chips by hand or with a rag. Use a brush or vacuum to clear metal chips.

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Contents Metal Cutting Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities Identification Oper ationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedUnpacking Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Assembly Inspections AdjustmentsInitial Lubrication Bolting to Concrete FloorsPower Connection SB1021 110V Prewired Power SourceSB1021 220V Power Source SB1022 220V 3-Phase Power SourceTest Run To test run your machineOperation Overview Controls Variable speed handwheelBlade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes Blade TensioningTo replace the blade To correctly tension the bladeBlade Breakage Blade Care & Break-InBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartAdjusting Blade Guides To properly adjust the upper and lower blade guidesPositioning Guide Post To properly position the guide post⁄16 Tilting Table Blade WeldingTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Maintenance Schedule CleaningDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationBelts Dressing Rubber TiresTo check/tension/replace the V-belts To redress the rubber tiresTo adjust the upper wheel for blade tracking Blade TrackingTable Calibration To calibrate the table to zeroGuide Post Alignment To align the guide postTo adjust the lead screw collars to reduce backlash Pinion Gear BacklashLeadscrew End Play To reduce the pinion gear backlashTroubleshooting Symptom Possible Cause Possible SolutionBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1021/2 Control Panel & Welding Unit Welding UnitSB1021 110V Electrical Panel, Motor & Cord Electrical PanelSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Welding Panel Power Transformer Electrical Component PicturesLower Frame Lower Frame Parts List Drive System Drive System Parts List PCAP40MUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Electrical Cabinet Cabinet DoorWelder Welder & Control Panel Breakdown Machine Labels PSBLABEL13VS Door Injury Hazard LabelWarranty #TRCRBLTSJB12079