Southbend SB1022, SB1021 manual Location

Page 15

For Machines Mfg. Since 8/09

P R E P A R A T I O N

Model SB1021/SB1022

Location

Physical Environment

The physical environment where your machine is operated is important for safe operation and longevity of parts. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous or flammable chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type

of machinery are generally those where the ambient temperature is outside the range of 41°– 104°F; the relative humidity is outside the range of 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Weight Load

Refer to the Machine Specifications for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around

the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

= Power connection

8"

Wall

22"

30"

37"

Figure 1. Clearances.

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Contents Metal Cutting Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Features About This MachineCapabilities Oper ation IdentificationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedUnpacking Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Bolting to Concrete Floors AssemblyInspections Adjustments Initial LubricationSB1022 220V 3-Phase Power Source Power ConnectionSB1021 110V Prewired Power Source SB1021 220V Power SourceTo test run your machine Test RunOperation Overview Variable speed handwheel ControlsBlade Width Blade SelectionBlade Terminology Blade LengthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo correctly tension the blade Blade ChangesBlade Tensioning To replace the bladeBlade Break-In Blade BreakageBlade Care & Break-In Blade CareChip Inspection Chart Blade Speed ChartTo properly position the guide post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides Positioning Guide Post⁄16 To tilt the table forward or backward Tilting TableBlade Welding To tilt the table left or rightAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Maintenance Schedule CleaningDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationTo redress the rubber tires BeltsDressing Rubber Tires To check/tension/replace the V-beltsTo calibrate the table to zero To adjust the upper wheel for blade trackingBlade Tracking Table CalibrationTo align the guide post Guide Post AlignmentTo reduce the pinion gear backlash To adjust the lead screw collars to reduce backlashPinion Gear Backlash Leadscrew End PlaySymptom Possible Cause Possible Solution TroubleshootingBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWelding Unit SB1021/2 Control Panel & Welding UnitElectrical Panel SB1021 110V Electrical Panel, Motor & CordSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Electrical Component Pictures Welding Panel Power TransformerLower Frame Lower Frame Parts List Drive System PCAP40M Drive System Parts ListUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Cabinet Door Electrical CabinetWelder Welder & Control Panel Breakdown PSBLABEL13VS Door Injury Hazard Label Machine LabelsWarranty #TRCRBLTSJB12079