Southbend Power Connection, 220V Conversion for SB1021, SB1021 110V Prewired Power Source

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Model SB1021/SB1022

P R E P A R A T I O N

For Machines Mfg. Since 8/09

Power Connection

Electrocution or fire may occur if machine is ungrounded, incorrectly connected to power, or connected to an undersized circuit. Use a qualified electrician to ensure a safe power connection.

Once your machine is set up and assembled as previously described in this manual, it is ready to be connected to the power source.

Use the information in this section to determine the power source requirements needed to operate this machine. If your existing power source does not meet the stated requirements, consult with a qualified electrician about running a new circuit.

Note About Extension Cords: Using an incorrectly sized extension cord may decrease the life of electrical components on your machine.

Note About 3-Phase Power (SB1022 Only): DO NOT use a static phase converter to create

3-phase power—it can quickly decrease the life of electrical components on your machine. If you must use a phase converter, only use a rotary phase converter and connect the wild wire to the correct power connection terminal, shown in the wiring diagram on Page 47.

220V Conversion for SB1021

Wiring diagrams are provided on Pages 44 and 46 in this manual, showing the Model SB1021 wired for both 110V and 220V. Refer to these diagrams when following this procedure.

To convert the Model SB1021 to operate on 220V:

1.DISCONNECT BANDSAW FROM POWER!

2.Rewire the motor for 220V, as shown in the diagram on the inside of the motor junction box. If there is not a diagram in the junction box, use the motor wiring diagram in this manual (see Page 46).

3.Locate the power transformer in the electrical panel (see Page 48, Figure 50) and remove the wire attached to the 110V terminal and connect it to the 220V terminal.

4.Turn the dial on the overload relay (see Page 48, Figure 50) from 14A for 110V to 7A for 220V.

5.Locate the welding transformer in the control panel (see Page 48, Figure 49). Remove the wire connected to the #2 terminal and move it to the #5 terminal; remove the wire connected to the #4 terminal and move it to the #7 terminal.

6.The machine is now wired for 220V.

SB1021 110V (Prewired) Power Source

Full Load Amp Draw

13.6 Amps

Permissible Voltage Range

99V–121V

Phase

Single-Phase

Frequency

60 Hz

Minimum Circuit Size

20 Amps

Included Plug

NEMA 5-15

Minimum Extension Cord Size

14 AWG

Maximum Extension Cord Length

50 ft.

SB1021 (220V) Power Source

Full Load Amp Draw

6.8 Amps

Permissible Voltage Range

198V–242V

Phase

Single-Phase

Frequency

60 Hz

Minimum Circuit Size

15 Amps

Recommended Plug/Receptacle

NEMA 6-15

Minimum Extension Cord Size

14 AWG

Maximum Extension Cord Length

50 ft.

SB1022 (220V 3-Phase) Power Source

Full Load Amp Draw

3.6 Amps

Permissible Voltage Range

198V–242V

Phase

3-Phase

Frequency

60 Hz

Minimum Circuit Size

15 Amps

Recommended Plug/Receptacle

NEMA L15-15

Minimum Extension Cord Size

16 AWG

Maximum Extension Cord Length

50 ft.

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Contents Metal Cutting Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Features About This MachineCapabilities Identification Oper ationMachine Specifications Machine SpecificationsCutting Capacity 220V, 3-Phase Wheel Bearings Shielded and Permanently Lubricated Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedUnpacking Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Initial Lubrication AssemblyInspections Adjustments Bolting to Concrete FloorsSB1021 220V Power Source Power ConnectionSB1021 110V Prewired Power Source SB1022 220V 3-Phase Power SourceTest Run To test run your machineOperation Overview Controls Variable speed handwheelBlade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchTo replace the blade Blade ChangesBlade Tensioning To correctly tension the bladeBlade Care Blade BreakageBlade Care & Break-In Blade Break-InBlade Speed Chart Chip Inspection ChartPositioning Guide Post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides To properly position the guide post⁄16 To tilt the table left or right Tilting TableBlade Welding To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Maintenance Schedule CleaningDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationTo check/tension/replace the V-belts BeltsDressing Rubber Tires To redress the rubber tiresTable Calibration To adjust the upper wheel for blade trackingBlade Tracking To calibrate the table to zeroGuide Post Alignment To align the guide postLeadscrew End Play To adjust the lead screw collars to reduce backlashPinion Gear Backlash To reduce the pinion gear backlashTroubleshooting Symptom Possible Cause Possible SolutionBlade Selection section beginning on Dull blade missing teeth Replace blade Troubleshooting Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1021/2 Control Panel & Welding Unit Welding UnitSB1021 110V Electrical Panel, Motor & Cord Electrical PanelSB1021 220V Electrical Panel, Motor & Cord SB1022 220V Electrical Panel, Motor & Cord Welding Panel Power Transformer Electrical Component PicturesLower Frame Lower Frame Parts List Drive System Drive System Parts List PCAP40MUpper Frame Upper Frame Parts List Table & Tensioning System Table & Tensioning System Parts List Electrical Cabinet Cabinet DoorWelder Welder & Control Panel Breakdown Machine Labels PSBLABEL13VS Door Injury Hazard LabelWarranty #TRCRBLTSJB12079