Woodstock M1109 owner manual Cleaning Machine, Machine Placement

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M1109 Combo Lathe/Mill

Cleaning Machine

The ways and other unpainted parts of your lathe/mill are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine-based solvents such as brake parts cleaner, lac- quer thinner, or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.

Machine Placement

•Floor Load: Your lathe/mill is a heavy load (1200 lbs.) distributed in a 613/4" x 271/2" footprint. Place this machine on concrete floors only. The floor MUST be level, or the lathe/mill frame and ways may distort over time.

•Working Clearances: Consider existing and anticipated needs, service panel access, length of rods to be loaded into the lathe/mill, and space for auxiliary stands, work tables or other machinery when establishing a location for your lathe/mill (see Figure 9 for minimum wall clearances).

•Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain.

•Electrical: Outlets must be located near each machine, so power cords are clear of high-traffic areas. Follow local electrical codes for proper installation.

ALWAYS work in well- ventilated areas far from possible ignition sources when using solvents to clean machinery. Many solvents are toxic when inhaled or ingested. Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards. NEVER use gasoline or petroleum-based solvents to clean your lathe/mill.

MAKE your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. NEVER allow untrained visitors in your shop when assembling, adjusting or operating equipment.

SETUP

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Figure 9. Minimum wall clearances.

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Contents Combo LATHE/MILL Page Contents Parts Introduction SpecificationsWoodstock Technical Support Controls and Features Standard Safety Instructions SafetySafety Additional Safety Instructions for Lathe/Mills Always protect the bed ways, Avoiding Potential Injuries220V Operation ElectricalExtension Cords GroundingInstalled Accessories Figure Qty SetupPackaged Accessories Figure InventoryMachine Placement Cleaning MachineTo unpack and move the lathe/mill, do these steps Uncrating and LiftingTroubleshooting on To begin the test run procedure, do these stepsTest Run and Break-In Lathe Operations Power SupplyGeneral Chuck and Faceplate Mounting Disconnect Power to the LATHE/MILLTo remove a set of jaws, do these steps Replacing JawsClamping workpiece Using the Four-Jaw ChuckFaceplate installed Using the FaceplateTo install the MT#3 drill chuck, do these steps Using the TailstockDrilling with the Tailstock To use the tailstock, do these stepsCutting Shallow Tapers With the Tailstock To setup the tailstock to cut tapers, do these stepsTailstock Alignment To align the tailstock, do these stepsTailstock adjustment option #2 To install a dead or live center, do these steps Using CentersUsing the Follow Rest Using the Steady RestTo use the steady rest, do these steps Using the Tool Post Setting Compound SlideTo set the angular position, do these steps Longitudinal Handwheel Using Manual FeedTo determine and set the needed cutting RPM, do these steps Setting RPMCutting Speeds for High Speed Steel HSS Cutting Tools Refer to the Change Gear Chart on Page 29, or Setting Power Feed RateTo setup for threading, do these steps Threading SetupLoosen the apron lock bolt and use the feed lever Figure Change Gear Chart To install a tool in the spindle, do these steps Installing ToolsMilling Operations Removing ToolsQuill Travel Headstock PositioningTo position the spindle head vertically, do these steps To use the quill, do these stepsTable Travel To begin the start up procedure, do these stepsHigh speed steel cutting chart General Maintenance MaintenanceGeneral Cleaning General LubricationTo replace or adjust the V-belts, do these steps Adjusting/Replacing the V-BeltCross Slide, Half-Nut Compound Slide Gib Adjustments ServiceCross Slide Backlash M1109 Electrical panel Electrical Component and Connection IndexContactor Electrical ConnectionsTransformer connection Lathe controls Wiring DiagramMotor & Electrical TroubleshootingOperation and Work Results Parts Diagram PART# Description Series Parts List1007 1028 Thread Dial DiagramSPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Comments Warranty RegistrationBOX BELLINGHAM, WA