Woodstock M1109 owner manual Using the Faceplate, Faceplate installed

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M1109 Combo Lathe/Mill

OPERATIONS

Using the Faceplate

The faceplate can be used to turn non-cylindrical parts or for off-center turning by clamping the workpiece to the faceplate.

To install the faceplate, do these steps:

Refer to the Three-Jaw Direct Mount Scroll Chuck pro- cedures on Page 15 to mount the faceplate.

To load a workpiece, do these steps:

1. Support the workpiece.

2.Slide the tailstock to the workpiece.

3.Lock the tailstock and then turn the tailstock quill so the dead center makes contact with the center point of your workpiece.

4.Lock the tailstock quill when sufficient pressure is applied to hold the workpiece in place.

Note: Depending on the workpiece, some additional support may be needed.

5.Secure the workpiece with a minimum of three inde- pendent clamping devices. Failure to follow this step may lead to deadly injury to yourself or bystanders.

Take into account rotation and the cutting forces applied to the workpiece when clamping to the face- plate. Make sure your clamping application will not fail!

6.Use a lower RPM when machining heavy eccentric workpieces.

Figure 22. Faceplate installed.

Use a minimum of three independent clamping devices when turning eccentric workpieces. Failure to provide adequate clamping will cause workpiece to eject.

Securely clamp your workpiece and remove the chuck key! Thrown objects from a lathe/mill can cause serious injury or death to the operator and to bystand- ers many feet away.

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Contents Combo LATHE/MILL Page Contents Parts Woodstock Technical Support SpecificationsIntroduction Controls and Features Safety Standard Safety InstructionsSafety Additional Safety Instructions for Lathe/Mills Avoiding Potential Injuries Always protect the bed ways,Electrical 220V OperationExtension Cords GroundingSetup Installed Accessories Figure QtyPackaged Accessories Figure InventoryCleaning Machine Machine PlacementUncrating and Lifting To unpack and move the lathe/mill, do these stepsTest Run and Break-In To begin the test run procedure, do these stepsTroubleshooting on General Power SupplyLathe Operations Disconnect Power to the LATHE/MILL Chuck and Faceplate MountingReplacing Jaws To remove a set of jaws, do these stepsUsing the Four-Jaw Chuck Clamping workpieceUsing the Faceplate Faceplate installedUsing the Tailstock To install the MT#3 drill chuck, do these stepsDrilling with the Tailstock To use the tailstock, do these stepsTo setup the tailstock to cut tapers, do these steps Cutting Shallow Tapers With the TailstockTailstock Alignment To align the tailstock, do these stepsTailstock adjustment option #2 Using Centers To install a dead or live center, do these stepsTo use the steady rest, do these steps Using the Steady RestUsing the Follow Rest To set the angular position, do these steps Setting Compound SlideUsing the Tool Post Using Manual Feed Longitudinal HandwheelCutting Speeds for High Speed Steel HSS Cutting Tools Setting RPMTo determine and set the needed cutting RPM, do these steps Setting Power Feed Rate Refer to the Change Gear Chart on Page 29, orLoosen the apron lock bolt and use the feed lever Figure Threading SetupTo setup for threading, do these steps Change Gear Chart Installing Tools To install a tool in the spindle, do these stepsMilling Operations Removing ToolsHeadstock Positioning Quill TravelTo position the spindle head vertically, do these steps To use the quill, do these stepsTo begin the start up procedure, do these steps Table TravelHigh speed steel cutting chart Maintenance General MaintenanceGeneral Cleaning General LubricationAdjusting/Replacing the V-Belt To replace or adjust the V-belts, do these stepsCross Slide Backlash ServiceCross Slide, Half-Nut Compound Slide Gib Adjustments Electrical Component and Connection Index M1109 Electrical panelElectrical Connections ContactorTransformer connection Wiring Diagram Lathe controlsTroubleshooting Motor & ElectricalOperation and Work Results Parts Diagram Series Parts List PART# DescriptionThread Dial Diagram 1007 1028SPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Warranty Registration CommentsBOX BELLINGHAM, WA