Woodstock M1109 owner manual Lathe Operations, General, Power Supply

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M1109 Combo Lathe/Mill

LATHE OPERATIONS

OPERATIONS

General

NOTICE

Complete the Test Run and Break-Inprocedure on Page 13 before using this lathe/mill for any cutting or threading operations; otherwise, gear box damage will occur.

The Model M1109 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!

If you are an inexperienced operator, we strongly rec- ommend that you read books, trade articles, or seek training from an experienced lathe/mill operator before performing any unfamiliar operations. Above all, your safety should come first!

Power Supply

When illuminated, the power lamp (Figure 14) indicates that the power is being supplied to the lathe/mill. If you press the red emergency stop button, you will cut power for machine operations. Twisting the emergency stop but- ton clockwise and letting it pop out will restore power for machine operations and reset the switch.

Note: The Spindle Rotation ON/OFF Lever (Figure 13) on the apron starts the spindle motor in a particular direction.

Always wear safety glasses when oper-

ating this lathe/mill. Failure to comply

may result in serious eye injury caus-

ing blindness.

OFF

TURN OFF and LOCK your master power switch so no power is available to the lathe/mill, and make sure the spindle is stopped before proceeding with any adjustments or maintenance. Failure to comply may result in serious personal injury or death.

Emergency

Stop Button

Power Lamp

Spindle Jog

Button

Figure 14. Power lamp and emergency

stop location.

-14-

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Contents Combo LATHE/MILL Page Contents Parts Introduction SpecificationsWoodstock Technical Support Controls and Features Safety Standard Safety InstructionsSafety Additional Safety Instructions for Lathe/Mills Avoiding Potential Injuries Always protect the bed ways,Electrical 220V OperationExtension Cords GroundingSetup Installed Accessories Figure QtyPackaged Accessories Figure InventoryCleaning Machine Machine PlacementUncrating and Lifting To unpack and move the lathe/mill, do these stepsTroubleshooting on To begin the test run procedure, do these stepsTest Run and Break-In Lathe Operations Power SupplyGeneral Disconnect Power to the LATHE/MILL Chuck and Faceplate MountingReplacing Jaws To remove a set of jaws, do these stepsUsing the Four-Jaw Chuck Clamping workpieceUsing the Faceplate Faceplate installedUsing the Tailstock To install the MT#3 drill chuck, do these stepsDrilling with the Tailstock To use the tailstock, do these stepsTo setup the tailstock to cut tapers, do these steps Cutting Shallow Tapers With the TailstockTailstock Alignment To align the tailstock, do these stepsTailstock adjustment option #2 Using Centers To install a dead or live center, do these stepsUsing the Follow Rest Using the Steady RestTo use the steady rest, do these steps Using the Tool Post Setting Compound SlideTo set the angular position, do these steps Using Manual Feed Longitudinal HandwheelTo determine and set the needed cutting RPM, do these steps Setting RPMCutting Speeds for High Speed Steel HSS Cutting Tools Setting Power Feed Rate Refer to the Change Gear Chart on Page 29, orTo setup for threading, do these steps Threading SetupLoosen the apron lock bolt and use the feed lever Figure Change Gear Chart Installing Tools To install a tool in the spindle, do these stepsMilling Operations Removing ToolsHeadstock Positioning Quill TravelTo position the spindle head vertically, do these steps To use the quill, do these stepsTo begin the start up procedure, do these steps Table TravelHigh speed steel cutting chart Maintenance General MaintenanceGeneral Cleaning General LubricationAdjusting/Replacing the V-Belt To replace or adjust the V-belts, do these stepsCross Slide, Half-Nut Compound Slide Gib Adjustments ServiceCross Slide Backlash Electrical Component and Connection Index M1109 Electrical panelElectrical Connections ContactorTransformer connection Wiring Diagram Lathe controlsTroubleshooting Motor & ElectricalOperation and Work Results Parts Diagram Series Parts List PART# DescriptionThread Dial Diagram 1007 1028SPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Warranty Registration CommentsBOX BELLINGHAM, WA