Woodstock M1109 owner manual Contents

Page 3

Contents
INTRODUCTION	3
Woodstock Technical Support	3
Specifications	3
Controls and Features	4
SAFETY	5
Standard Safety Instructions	5
Additional Safety Instructions for Lathe/Mills	7
Avoiding Potential Injuries	8
ELECTRICAL	9
220V Operation	9
Extension Cords	9
Grounding	9
SETUP	10
Inventory	10
Cleaning Machine	11
Machine Placement	11
Uncrating and Lifting	12
Test Run and Break-In	13
LATHE OPERATIONS	14
General	14
Power Supply	14
Chuck and Faceplate Mounting	15
Replacing Jaws	16
Using the Four-Jaw Chuck	17
Using the Faceplate	18
Using the Tailstock	19
Drilling with the Tailstock	19
Tailstock Alignment	20
Using Centers	22
Using the Steady Rest	23
Using the Follow Rest	23
Setting Compound Slide	24
Using the Tool Post	24
Using Manual Feed	25
Setting RPM	26
Setting Power Feed Rate	27
Threading Setup	28
Change Gear Chart	29

Continued on next page

INTRODUCTION SAFETY ELECTRICAL

SETUP

OPERATIONS MAINTENANCE SERVICE

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PARTS

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Contents Combo LATHE/MILL Page Contents Parts Specifications IntroductionWoodstock Technical Support Controls and Features Standard Safety Instructions SafetySafety Additional Safety Instructions for Lathe/Mills Always protect the bed ways, Avoiding Potential InjuriesGrounding Electrical220V Operation Extension CordsInventory SetupInstalled Accessories Figure Qty Packaged Accessories FigureMachine Placement Cleaning MachineTo unpack and move the lathe/mill, do these steps Uncrating and LiftingTo begin the test run procedure, do these steps Troubleshooting onTest Run and Break-In Power Supply Lathe OperationsGeneral Chuck and Faceplate Mounting Disconnect Power to the LATHE/MILLTo remove a set of jaws, do these steps Replacing JawsClamping workpiece Using the Four-Jaw ChuckFaceplate installed Using the FaceplateTo use the tailstock, do these steps Using the TailstockTo install the MT#3 drill chuck, do these steps Drilling with the TailstockTo align the tailstock, do these steps To setup the tailstock to cut tapers, do these stepsCutting Shallow Tapers With the Tailstock Tailstock AlignmentTailstock adjustment option #2 To install a dead or live center, do these steps Using CentersUsing the Steady Rest Using the Follow RestTo use the steady rest, do these steps Setting Compound Slide Using the Tool PostTo set the angular position, do these steps Longitudinal Handwheel Using Manual FeedSetting RPM To determine and set the needed cutting RPM, do these stepsCutting Speeds for High Speed Steel HSS Cutting Tools Refer to the Change Gear Chart on Page 29, or Setting Power Feed RateThreading Setup To setup for threading, do these stepsLoosen the apron lock bolt and use the feed lever Figure Change Gear Chart Removing Tools Installing ToolsTo install a tool in the spindle, do these steps Milling OperationsTo use the quill, do these steps Headstock PositioningQuill Travel To position the spindle head vertically, do these stepsTable Travel To begin the start up procedure, do these stepsHigh speed steel cutting chart General Lubrication MaintenanceGeneral Maintenance General CleaningTo replace or adjust the V-belts, do these steps Adjusting/Replacing the V-BeltService Cross Slide, Half-Nut Compound Slide Gib AdjustmentsCross Slide Backlash M1109 Electrical panel Electrical Component and Connection IndexContactor Electrical ConnectionsTransformer connection Lathe controls Wiring DiagramMotor & Electrical TroubleshootingOperation and Work Results Parts Diagram PART# Description Series Parts List1007 1028 Thread Dial DiagramSPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Comments Warranty RegistrationBOX BELLINGHAM, WA