Woodstock M1109 Uncrating and Lifting, To unpack and move the lathe/mill, do these steps

Page 14

M1109 Combo Lathe/Mill

Uncrating and Lifting

SETUP

This lathe/mill has been carefully crated. If you notice it has been damaged, contact your authorized SHOP FOX® dealer immediately.

To unpack and move the lathe/mill, do these steps:

1.Read Pages 9 & 11 to prepare the lathe/mill loca- tion, and install or prepare holes for any floor mounting fasteners (Figure 11).

2.Gather the following items:

•Fork Lift or 2-ton hoist, and driver or operator.

•1 Ton lifting straps and hooks.

3.Unbolt the crate sides and remove the top and sides.

4.Insert two lifting straps under the bedways and behind the feed rod and the lead screw as shown in Figure 10 , and support the lathe with the lifting straps and lifting device.

5.Move the apron so it located between the headstock and the mill column as shown in Figure 10 to bal- ance the load.

6.Unbolt the lathe/mill from the pallet.

7.Slowly raise the lathe/mill off of the pallet and carefully move the lathe/mill to your prepared loca- tion.

8.With the lathe/mill securely resting on the floor, shim between the floor and cabinet base as required to make the ways level at all four corner locations as indicated with a machinist's level.

9.Secure the lathe/mill to the floor, but DO NOT over- tighten the fasteners.

10.Recheck the ways to make sure the ways are still level, re-shim as required.

The MODEL M1109 weighs approximate- ly 1200 lbs. You will need power lifting equipment and assistance to remove this machine from the pallet and posi- tion it. Inspect all lifting equipment and make sure that all is in perfect working order and is rated for the load before attempting to lift and move this lathe/ mill. Ignoring this warning may lead to serious personal injury or death.

Figure 10. Lifting strap locations.

Figure 11. Floor fasteners.

-12-

Image 14

Contents Combo LATHE/MILL Page Contents Parts Woodstock Technical Support SpecificationsIntroduction Controls and Features Safety Standard Safety InstructionsSafety Additional Safety Instructions for Lathe/Mills Avoiding Potential Injuries Always protect the bed ways,Extension Cords Electrical220V Operation GroundingPackaged Accessories Figure SetupInstalled Accessories Figure Qty InventoryCleaning Machine Machine PlacementUncrating and Lifting To unpack and move the lathe/mill, do these stepsTest Run and Break-In To begin the test run procedure, do these stepsTroubleshooting on General Power SupplyLathe Operations Disconnect Power to the LATHE/MILL Chuck and Faceplate MountingReplacing Jaws To remove a set of jaws, do these stepsUsing the Four-Jaw Chuck Clamping workpieceUsing the Faceplate Faceplate installedDrilling with the Tailstock Using the TailstockTo install the MT#3 drill chuck, do these steps To use the tailstock, do these stepsTailstock Alignment To setup the tailstock to cut tapers, do these stepsCutting Shallow Tapers With the Tailstock To align the tailstock, do these stepsTailstock adjustment option #2 Using Centers To install a dead or live center, do these stepsTo use the steady rest, do these steps Using the Steady RestUsing the Follow Rest To set the angular position, do these steps Setting Compound SlideUsing the Tool Post Using Manual Feed Longitudinal HandwheelCutting Speeds for High Speed Steel HSS Cutting Tools Setting RPMTo determine and set the needed cutting RPM, do these steps Setting Power Feed Rate Refer to the Change Gear Chart on Page 29, orLoosen the apron lock bolt and use the feed lever Figure Threading SetupTo setup for threading, do these steps Change Gear Chart Milling Operations Installing ToolsTo install a tool in the spindle, do these steps Removing ToolsTo position the spindle head vertically, do these steps Headstock PositioningQuill Travel To use the quill, do these stepsTo begin the start up procedure, do these steps Table TravelHigh speed steel cutting chart General Cleaning MaintenanceGeneral Maintenance General LubricationAdjusting/Replacing the V-Belt To replace or adjust the V-belts, do these stepsCross Slide Backlash ServiceCross Slide, Half-Nut Compound Slide Gib Adjustments Electrical Component and Connection Index M1109 Electrical panelElectrical Connections ContactorTransformer connection Wiring Diagram Lathe controlsTroubleshooting Motor & ElectricalOperation and Work Results Parts Diagram Series Parts List PART# DescriptionThread Dial Diagram 1007 1028SPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Warranty Registration CommentsBOX BELLINGHAM, WA