Woodstock M1109 owner manual Standard Safety Instructions

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M1109 Combo Lathe/Mill

SAFETY

READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper NOTICE operation of the equipment, and/or a situation that may cause damage

to the machinery.

Standard Safety Instructions

1.Thoroughly read the Instruction Manual before operating your machine. Learn the applications, limitations and potential hazards of this machine. Keep the manual in a safe and convenient place for future reference.

2.Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.

3.Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three- hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accom- modating a two-hole receptacle, ground using a screw to a known ground.

4.Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet the appropriate standards of the American National Standards Institute (ANSI).

5.Avoid dangerous environments. Do not operate this machine in wet or open flame environments. Airborne dust particles could cause an explosion and severe fire hazard.

6.Ensure all guards are securely in place and in working condition.

7.Make sure switch is in the OFF position before connecting power to machine.

8.Keep work area clean, free of clutter, grease, etc.

9.Keep children and visitors away. Visitors must be kept at a safe distance while operating unit.

10.Childproof your workshop with padlocks, master switches or by removing starter keys.

11.Stop and disconnect the machine when cleaning, adjusting or servicing.

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SAFETY

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Contents Combo LATHE/MILL Page Contents Parts Introduction SpecificationsWoodstock Technical Support Controls and Features Standard Safety Instructions SafetySafety Additional Safety Instructions for Lathe/Mills Always protect the bed ways, Avoiding Potential InjuriesGrounding Electrical220V Operation Extension CordsInventory SetupInstalled Accessories Figure Qty Packaged Accessories FigureMachine Placement Cleaning MachineTo unpack and move the lathe/mill, do these steps Uncrating and LiftingTroubleshooting on To begin the test run procedure, do these stepsTest Run and Break-In Lathe Operations Power SupplyGeneral Chuck and Faceplate Mounting Disconnect Power to the LATHE/MILLTo remove a set of jaws, do these steps Replacing JawsClamping workpiece Using the Four-Jaw ChuckFaceplate installed Using the FaceplateTo use the tailstock, do these steps Using the TailstockTo install the MT#3 drill chuck, do these steps Drilling with the TailstockTo align the tailstock, do these steps To setup the tailstock to cut tapers, do these stepsCutting Shallow Tapers With the Tailstock Tailstock AlignmentTailstock adjustment option #2 To install a dead or live center, do these steps Using CentersUsing the Follow Rest Using the Steady RestTo use the steady rest, do these steps Using the Tool Post Setting Compound SlideTo set the angular position, do these steps Longitudinal Handwheel Using Manual FeedTo determine and set the needed cutting RPM, do these steps Setting RPMCutting Speeds for High Speed Steel HSS Cutting Tools Refer to the Change Gear Chart on Page 29, or Setting Power Feed RateTo setup for threading, do these steps Threading SetupLoosen the apron lock bolt and use the feed lever Figure Change Gear Chart Removing Tools Installing ToolsTo install a tool in the spindle, do these steps Milling OperationsTo use the quill, do these steps Headstock PositioningQuill Travel To position the spindle head vertically, do these stepsTable Travel To begin the start up procedure, do these stepsHigh speed steel cutting chart General Lubrication MaintenanceGeneral Maintenance General CleaningTo replace or adjust the V-belts, do these steps Adjusting/Replacing the V-BeltCross Slide, Half-Nut Compound Slide Gib Adjustments ServiceCross Slide Backlash M1109 Electrical panel Electrical Component and Connection IndexContactor Electrical ConnectionsTransformer connection Lathe controls Wiring DiagramMotor & Electrical TroubleshootingOperation and Work Results Parts Diagram PART# Description Series Parts List1007 1028 Thread Dial DiagramSPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Comments Warranty RegistrationBOX BELLINGHAM, WA