Woodstock M1109 owner manual Parts

Page 45

M1109 Combo Lathe/Mill

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Loud, repetitious

1.

Pulley setscrews or keys are missing or loose.

1.

Inspect keys and setscrews. Replace or tighten if

noise coming

 

 

 

necessary.

from machine

2.

Motor fan is hitting the cover.

2.

Tighten fan or shim cover, or replace items.

at or near the

 

 

 

 

motor.

 

 

 

 

Carriage hard to

1.

Carriage lock is tightened down.

1.

Check to make sure table locks are fully released.

move.

2.

Chips have loaded up on bedways.

2.

Frequently clean away chips that load up during

 

 

 

 

turning operations.

 

3.

Bedways are dry and in need of lubrication.

3.

Lubricate bedways and handles.

 

4.

Longitudinal stops are interfering.

4.

Check to make sure that stops are floating and not

 

 

 

 

hitting the center stop.

 

5.

Gibs are too tight.

5.

Loosen gib screw(s) slightly.

Gear change

1.

Gears not aligned in headstock.

1.

Rotate spindle by hand until gear falls into place.

levers will not

 

 

 

 

shift into posi-

 

 

 

 

tion.

 

 

 

 

 

 

 

 

 

Motor overheats.

1.

Motor overloaded.

1.

Reduce load on motor.

 

2.

Air circulation through the motor restricted.

2.

Clean out motor to provide normal air circulation.

Loud, repetitious

1.

Gears not aligned in headstock or no back-

1.

Adjust gears and establish backlash.

noise coming

 

lash.

 

 

from machine.

2.

Broken gear or bad bearing.

2.

Replace broken gear or bearing.

 

3.

Workpiece is hitting stationary object.

3.

Stop lathe immediately and correct interference

 

 

 

 

problem.

 

 

 

 

 

Tailstock quill

1.

Quill lock lever is tightened down.

1.

Turn lever counterclockwise.

will not feed out

 

 

 

 

of tailstock.

 

 

 

 

Motor is loud

1.

Excessive depth of cut or feed rate.

1.

Decrease depth of cut or feed rate.

when cutting.

2.

RPM or feed rate wrong for cutting

2.

Refer to RPM feed rate chart for appropriate rates.

Overheats or

 

operation.

 

 

bogs down in the

3.

Cutting tool is dull.

3.

Sharpen or replace the cutting tool.

cut.

4.

Gear setup is too tight, causing them to

4.

Readjust the gear setup with a small amount of

 

 

bind.

 

backlash so the gears move freely and smoothly

 

 

 

 

when the chuck is rotated by hand.

SERVICE

PARTS

-43-

Image 45
Contents Combo LATHE/MILL Page Contents Parts Specifications IntroductionWoodstock Technical Support Controls and Features Standard Safety Instructions SafetySafety Additional Safety Instructions for Lathe/Mills Always protect the bed ways, Avoiding Potential Injuries220V Operation ElectricalExtension Cords GroundingInstalled Accessories Figure Qty SetupPackaged Accessories Figure InventoryMachine Placement Cleaning MachineTo unpack and move the lathe/mill, do these steps Uncrating and LiftingTo begin the test run procedure, do these steps Troubleshooting onTest Run and Break-In Power Supply Lathe OperationsGeneral Chuck and Faceplate Mounting Disconnect Power to the LATHE/MILLTo remove a set of jaws, do these steps Replacing JawsClamping workpiece Using the Four-Jaw ChuckFaceplate installed Using the FaceplateTo install the MT#3 drill chuck, do these steps Using the TailstockDrilling with the Tailstock To use the tailstock, do these stepsCutting Shallow Tapers With the Tailstock To setup the tailstock to cut tapers, do these stepsTailstock Alignment To align the tailstock, do these stepsTailstock adjustment option #2 To install a dead or live center, do these steps Using CentersUsing the Steady Rest Using the Follow RestTo use the steady rest, do these steps Setting Compound Slide Using the Tool PostTo set the angular position, do these steps Longitudinal Handwheel Using Manual FeedSetting RPM To determine and set the needed cutting RPM, do these stepsCutting Speeds for High Speed Steel HSS Cutting Tools Refer to the Change Gear Chart on Page 29, or Setting Power Feed RateThreading Setup To setup for threading, do these stepsLoosen the apron lock bolt and use the feed lever Figure Change Gear Chart To install a tool in the spindle, do these steps Installing ToolsMilling Operations Removing ToolsQuill Travel Headstock PositioningTo position the spindle head vertically, do these steps To use the quill, do these stepsTable Travel To begin the start up procedure, do these stepsHigh speed steel cutting chart General Maintenance MaintenanceGeneral Cleaning General LubricationTo replace or adjust the V-belts, do these steps Adjusting/Replacing the V-BeltService Cross Slide, Half-Nut Compound Slide Gib AdjustmentsCross Slide Backlash M1109 Electrical panel Electrical Component and Connection IndexContactor Electrical ConnectionsTransformer connection Lathe controls Wiring DiagramMotor & Electrical TroubleshootingOperation and Work Results Parts Diagram PART# Description Series Parts List1007 1028 Thread Dial DiagramSPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Comments Warranty RegistrationBOX BELLINGHAM, WA