Woodstock M1109 Test Run and Break-In, To begin the test run procedure, do these steps

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M1109 Combo Lathe/Mill

Test Run and Break-In

The purpose of the test run is to make sure the lathe/ mill and safety features operate correctly before pro- ceeding with additional setup.

To begin the test run procedure, do these steps:

1.Make sure the lathe/mill is lubricated and headstock oil level is full. Refer to Page 34 if required.

2.Make sure the chuck is bolted to the spindle.

3.Move the spindle speed lever to the 75 RPM posi- tion, the range lever to the red-dot position, and the lead screw lever to the neutral position as shown in Figure 12.

4.Rotate the red emergency stop button (Figure 12) clockwise so it pops to the outward position.

5.Move the half-nut lever upward to disengage the apron, and move the feed lever to the neutral or central position (see Figure 13).

6.Move the spindle rotation ON/OFF lever to its cen- tral position (OFF) as shown in Figure 13, and con- nect the lathe to power so the green lamp is lit.

7.Move the Spindle Rotation ON/OFF lever up or down so the chuck turns, then push the emergency stop button to make sure the lathe stops.

8.Move the Spindle Rotation ON/OFF lever to neutral, reset the red emergency stop button, and use the spindle lever to start the lathe again.

•If you hear squealing or grinding noises, turn the machine OFF immediately and correct any prob- lem before further operation.

•If the problem is not readily apparent, refer to

Troubleshooting on Page 42.

9.Let the lathe/mill run for a minimum of 10 minutes.

10.Turn the lathe/mill OFF, move levers to the next highest RPM and repeat this step for each RPM set- ting in Low and High range. NEVER SHIFT LATHE/MILL GEARS WHEN MACHINE IS OPERATING.

11.Change the lubricant in the headstock with Mobil DTE® Oil or with an equivalent.

-13-

NOTICE

Make sure all power feed levers and dials are disengaged before starting the lathe/mill! Thoroughly familiarize yourself with all the controls and their functions before using any power feed! NEVER SHIFT LATHE/MILL GEARS WHEN MACHINE IS OPERATING.

Speed Lever
Range
Lever
Emergency
Stop Button
Leadscrew	SETUP
Direction
Lever

Figure 12. Headstock control levers.

Feed Lever

Half-Nut

Lever

Spindle Rotation

ON/OFF lever.

Figure 13. Apron control levers.

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Contents Combo LATHE/MILL Page Contents Parts Specifications IntroductionWoodstock Technical Support Controls and Features Standard Safety Instructions SafetySafety Additional Safety Instructions for Lathe/Mills Always protect the bed ways, Avoiding Potential InjuriesGrounding Electrical220V Operation Extension CordsInventory SetupInstalled Accessories Figure Qty Packaged Accessories FigureMachine Placement Cleaning MachineTo unpack and move the lathe/mill, do these steps Uncrating and LiftingTo begin the test run procedure, do these steps Troubleshooting onTest Run and Break-In Power Supply Lathe OperationsGeneral Chuck and Faceplate Mounting Disconnect Power to the LATHE/MILLTo remove a set of jaws, do these steps Replacing JawsClamping workpiece Using the Four-Jaw ChuckFaceplate installed Using the FaceplateTo use the tailstock, do these steps Using the TailstockTo install the MT#3 drill chuck, do these steps Drilling with the TailstockTo align the tailstock, do these steps To setup the tailstock to cut tapers, do these stepsCutting Shallow Tapers With the Tailstock Tailstock AlignmentTailstock adjustment option #2 To install a dead or live center, do these steps Using CentersUsing the Steady Rest Using the Follow RestTo use the steady rest, do these steps Setting Compound Slide Using the Tool PostTo set the angular position, do these steps Longitudinal Handwheel Using Manual FeedSetting RPM To determine and set the needed cutting RPM, do these stepsCutting Speeds for High Speed Steel HSS Cutting Tools Refer to the Change Gear Chart on Page 29, or Setting Power Feed RateThreading Setup To setup for threading, do these stepsLoosen the apron lock bolt and use the feed lever Figure Change Gear Chart Removing Tools Installing ToolsTo install a tool in the spindle, do these steps Milling OperationsTo use the quill, do these steps Headstock PositioningQuill Travel To position the spindle head vertically, do these stepsTable Travel To begin the start up procedure, do these stepsHigh speed steel cutting chart General Lubrication MaintenanceGeneral Maintenance General CleaningTo replace or adjust the V-belts, do these steps Adjusting/Replacing the V-BeltService Cross Slide, Half-Nut Compound Slide Gib AdjustmentsCross Slide Backlash M1109 Electrical panel Electrical Component and Connection IndexContactor Electrical ConnectionsTransformer connection Lathe controls Wiring DiagramMotor & Electrical TroubleshootingOperation and Work Results Parts Diagram PART# Description Series Parts List1007 1028 Thread Dial DiagramSPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Comments Warranty RegistrationBOX BELLINGHAM, WA