Woodstock M1109 owner manual Chuck and Faceplate Mounting, Disconnect Power to the LATHE/MILL

Page 17

M1109 Combo Lathe/Mill

Chuck and Faceplate

Mounting

The three-jaw scroll chuck has hardened steel jaws that self-center the workpiece within 0.002"-0.003". An extra set of jaws is included for machining larger workpieces.

The four-jaw chuck also has hardened steel jaws but are adjusted independently to hold an off-center workpiece. Each jaw can be removed from the chuck body and reversed for special clamping applications.

The cast-iron faceplate has slots for T-bolts that hold clamping fixtures. This face plate and aftermarket clamp- ing hardware will hold non-cylindrical parts such as cast- ings for many types of turning operations.

Both chucks and the faceplate are removed and installed the same way.

To remove and install the chuck or face plate, do these steps:

1.DISCONNECT POWER TO THE LATHE/MILL!

2.Lay a chuck cradle or protective layer of plywood over the bedways to prevent your fingers from being pinched and to protect the precision-ground surfaces (see Figure 15).

3. Use a 14mm wrench and loosen the three hex bolts that secure the chuck to the spindle Figure 16.

4. Support the chuck, and while anticipating the heavy weight of the chuck, remove the three hex bolts and then the chuck.

5. Clean the mating surfaces of the spindle and the new chuck or faceplate with a clean oiled rag.

6. Position the other chuck or faceplate on the spindle flange making sure it is fully seated, and tighten the hex bolts in several alternating sequences.

Securely clamp your workpiece and remove the chuck key! Thrown objects from a lathe/mill can cause serious injury or death to the operator and to bystand- ers many feet away.

-15-

PINCH HAZARD! Protect your hands and precision ground bedways with plywood when removing lathe/mill chuck! The heavy weight of a fall- ing chuck can cause serious injury.

Figure 15. Simple chuck cradle made of

scrap lumber.

Figure 16. Chuck, hex bolts, and spindle

flange.

OPERATIONS

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Contents Combo LATHE/MILL Page Contents Parts Woodstock Technical Support SpecificationsIntroduction Controls and Features Standard Safety Instructions SafetySafety Additional Safety Instructions for Lathe/Mills Always protect the bed ways, Avoiding Potential Injuries220V Operation ElectricalExtension Cords GroundingInstalled Accessories Figure Qty SetupPackaged Accessories Figure InventoryMachine Placement Cleaning MachineTo unpack and move the lathe/mill, do these steps Uncrating and LiftingTest Run and Break-In To begin the test run procedure, do these stepsTroubleshooting on General Power SupplyLathe Operations Chuck and Faceplate Mounting Disconnect Power to the LATHE/MILLTo remove a set of jaws, do these steps Replacing JawsClamping workpiece Using the Four-Jaw ChuckFaceplate installed Using the FaceplateTo install the MT#3 drill chuck, do these steps Using the TailstockDrilling with the Tailstock To use the tailstock, do these stepsCutting Shallow Tapers With the Tailstock To setup the tailstock to cut tapers, do these stepsTailstock Alignment To align the tailstock, do these stepsTailstock adjustment option #2 To install a dead or live center, do these steps Using CentersTo use the steady rest, do these steps Using the Steady RestUsing the Follow Rest To set the angular position, do these steps Setting Compound SlideUsing the Tool Post Longitudinal Handwheel Using Manual FeedCutting Speeds for High Speed Steel HSS Cutting Tools Setting RPMTo determine and set the needed cutting RPM, do these steps Refer to the Change Gear Chart on Page 29, or Setting Power Feed RateLoosen the apron lock bolt and use the feed lever Figure Threading SetupTo setup for threading, do these steps Change Gear Chart To install a tool in the spindle, do these steps Installing ToolsMilling Operations Removing ToolsQuill Travel Headstock PositioningTo position the spindle head vertically, do these steps To use the quill, do these stepsTable Travel To begin the start up procedure, do these stepsHigh speed steel cutting chart General Maintenance MaintenanceGeneral Cleaning General LubricationTo replace or adjust the V-belts, do these steps Adjusting/Replacing the V-BeltCross Slide Backlash ServiceCross Slide, Half-Nut Compound Slide Gib Adjustments M1109 Electrical panel Electrical Component and Connection IndexContactor Electrical ConnectionsTransformer connection Lathe controls Wiring DiagramMotor & Electrical TroubleshootingOperation and Work Results Parts Diagram PART# Description Series Parts List1007 1028 Thread Dial DiagramSPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Comments Warranty RegistrationBOX BELLINGHAM, WA