Woodstock M1109 owner manual Milling Operations, Installing Tools, Removing Tools

Page 32

M1109 Combo Lathe/Mill

MILLING OPERATIONS

Installing Tools

OPERATIONS

To install a tool in the spindle, do these steps:

1.DISCONNECT THE LATHE/MILL FROM POWER!

2.Carefully clean the surface of the arbor and spindle taper. Ensure that they are free of debris and burrs.

3.Insert the arbor into the spindle, and rotate the arbor so the slot in the arbor lines up with the pin inside of the spindle.

4.Press the arbor up firmly to seat it with the spindle.

5.Finger tighten the drawbar into place (Figure 45), then use a 12mm wrench to tighten the drawbar (Figure 46).

Note: Overtightening the drawbar makes removal difficult and stretches the threads of the arbor and the drawbar.

6.Clear away all items from the cutting tool before turning the mill ON.

Removing Tools

To remove a tool from the spindle, do these steps:

1.DISCONNECT THE LATHE/MILL FROM POWER!

2.Return the headstock to the highest position and loosen the drawbar.

3.Put on leather gloves and support the chuck or collet and unthread the drawbar approximately four turns. DO NOT completely unscrew the drawbar prior to striking the drawbar or the initial threads of the drawbar and tool will be crushed.

4.Lightly strike the drawbar with a dead blow hammer or a piece of wood to release the arbor from the spindle.

5.Prepair to catch the arbor, and unscrew the drawbar until the arbor drops into your hand.

Figure 45. Aligning drawbar with chuck

arbor.

Drawbar

Figure 46. The drawbar.

-30-

Image 32
Contents Combo LATHE/MILL Page Contents Parts Woodstock Technical Support SpecificationsIntroduction Controls and Features Safety Standard Safety InstructionsSafety Additional Safety Instructions for Lathe/Mills Avoiding Potential Injuries Always protect the bed ways,Electrical 220V OperationExtension Cords GroundingSetup Installed Accessories Figure QtyPackaged Accessories Figure InventoryCleaning Machine Machine PlacementUncrating and Lifting To unpack and move the lathe/mill, do these stepsTest Run and Break-In To begin the test run procedure, do these stepsTroubleshooting on General Power SupplyLathe Operations Disconnect Power to the LATHE/MILL Chuck and Faceplate MountingReplacing Jaws To remove a set of jaws, do these stepsUsing the Four-Jaw Chuck Clamping workpieceUsing the Faceplate Faceplate installedUsing the Tailstock To install the MT#3 drill chuck, do these stepsDrilling with the Tailstock To use the tailstock, do these stepsTo setup the tailstock to cut tapers, do these steps Cutting Shallow Tapers With the TailstockTailstock Alignment To align the tailstock, do these stepsTailstock adjustment option #2 Using Centers To install a dead or live center, do these stepsTo use the steady rest, do these steps Using the Steady RestUsing the Follow Rest To set the angular position, do these steps Setting Compound SlideUsing the Tool Post Using Manual Feed Longitudinal HandwheelCutting Speeds for High Speed Steel HSS Cutting Tools Setting RPMTo determine and set the needed cutting RPM, do these steps Setting Power Feed Rate Refer to the Change Gear Chart on Page 29, orLoosen the apron lock bolt and use the feed lever Figure Threading SetupTo setup for threading, do these steps Change Gear Chart Installing Tools To install a tool in the spindle, do these stepsMilling Operations Removing ToolsHeadstock Positioning Quill TravelTo position the spindle head vertically, do these steps To use the quill, do these stepsTo begin the start up procedure, do these steps Table TravelHigh speed steel cutting chart Maintenance General MaintenanceGeneral Cleaning General LubricationAdjusting/Replacing the V-Belt To replace or adjust the V-belts, do these stepsCross Slide Backlash ServiceCross Slide, Half-Nut Compound Slide Gib Adjustments Electrical Component and Connection Index M1109 Electrical panelElectrical Connections ContactorTransformer connection Wiring Diagram Lathe controlsTroubleshooting Motor & ElectricalOperation and Work Results Parts Diagram Series Parts List PART# DescriptionThread Dial Diagram 1007 1028SPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Warranty Registration CommentsBOX BELLINGHAM, WA