Woodstock M1109 owner manual Parts

Page 4

ELECTRICAL SAFETY INTRODUCTION

SETUP

SERVICE MAINTENANCE OPERATIONS

MILLING OPERATIONS

30

Installing Tools

30

Removing Tools

30

Headstock Positioning

31

Quill Travel

31

Table Travel

32

Start Up and Spindle Break-in Procedures

32

Setting RPM

33

MAINTENANCE

34

General Maintenance

34

General Cleaning

34

General Lubrication

34

Adjusting/Replacing

35

the V-Belt

35

SERVICE

36

Cross Slide Backlash

36

Cross Slide, Half-Nut, and Compound Slide Gib Adjustments

36

Electrical Component and Connection Index

37

Electrical Connections

38

Wiring Diagram

40

Troubleshooting

41

PARTS

43

Lathe Change Gear Housing Diagram

44

(0000 Series Parts)

44

Thread Dial Diagram

46

(1000 Series Parts)

46

Leadscrew Gearbox Diagram

48

(2000 Series Parts)

48

Compound Rest and Tool Post Diagram

50

(2500 Series Parts)

50

Bed Diagram

52

(3000 Series Parts)

52

Steady Rest and Follow Rest Diagram

54

(3500 Series Parts)

54

Apron Diagram

56

(4000 Series Parts)

56

Tailstock Diagram

58

(5000 Series Parts)

58

Mill Column Diagram

60

(6000 Series Parts)

60

Headstock Diagram

62

(7000 Series Parts)

62

Accessories and Labels Diagram

64

(8000 Series Parts)

64

Main Wiring Box Diagram

66

(9000 Series Parts)

66

Warranty

68

Warranty Registration

69

PARTS

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Contents Combo LATHE/MILL Page Contents Parts Introduction SpecificationsWoodstock Technical Support Controls and Features Safety Standard Safety InstructionsSafety Additional Safety Instructions for Lathe/Mills Avoiding Potential Injuries Always protect the bed ways,Electrical 220V OperationExtension Cords GroundingSetup Installed Accessories Figure QtyPackaged Accessories Figure InventoryCleaning Machine Machine PlacementUncrating and Lifting To unpack and move the lathe/mill, do these stepsTroubleshooting on To begin the test run procedure, do these stepsTest Run and Break-In Lathe Operations Power SupplyGeneral Disconnect Power to the LATHE/MILL Chuck and Faceplate MountingReplacing Jaws To remove a set of jaws, do these stepsUsing the Four-Jaw Chuck Clamping workpieceUsing the Faceplate Faceplate installedUsing the Tailstock To install the MT#3 drill chuck, do these stepsDrilling with the Tailstock To use the tailstock, do these stepsTo setup the tailstock to cut tapers, do these steps Cutting Shallow Tapers With the TailstockTailstock Alignment To align the tailstock, do these stepsTailstock adjustment option #2 Using Centers To install a dead or live center, do these stepsUsing the Follow Rest Using the Steady RestTo use the steady rest, do these steps Using the Tool Post Setting Compound SlideTo set the angular position, do these steps Using Manual Feed Longitudinal HandwheelTo determine and set the needed cutting RPM, do these steps Setting RPMCutting Speeds for High Speed Steel HSS Cutting Tools Setting Power Feed Rate Refer to the Change Gear Chart on Page 29, orTo setup for threading, do these steps Threading SetupLoosen the apron lock bolt and use the feed lever Figure Change Gear Chart Installing Tools To install a tool in the spindle, do these stepsMilling Operations Removing ToolsHeadstock Positioning Quill TravelTo position the spindle head vertically, do these steps To use the quill, do these stepsTo begin the start up procedure, do these steps Table TravelHigh speed steel cutting chart Maintenance General MaintenanceGeneral Cleaning General LubricationAdjusting/Replacing the V-Belt To replace or adjust the V-belts, do these stepsCross Slide, Half-Nut Compound Slide Gib Adjustments ServiceCross Slide Backlash Electrical Component and Connection Index M1109 Electrical panelElectrical Connections ContactorTransformer connection Wiring Diagram Lathe controlsTroubleshooting Motor & ElectricalOperation and Work Results Parts Diagram Series Parts List PART# DescriptionThread Dial Diagram 1007 1028SPANNERNUTM16-1.5 Leadscrew Gearbox Diagram 2000 Series Parts Coverplate Compound Rest and Tool Post Diagram FEMALEKNOB5/16-18 Bed Diagram 3000 Series Parts BED Steady Rest and Follow Rest Diagram Pinnedknob Apron Diagram XPK81M Tailstock Diagram STEELBALL8MM Mill Column Diagram XPLW05M LOCKWASHER12MM Headstock Diagram 7000 Series Parts XPR12M EXTRETAININGRING35MM Accessories and Labels Diagram 6THREE-JAWCHUCK Main Wiring Box Diagram Parts Warranty Warranty Registration CommentsBOX BELLINGHAM, WA